Heating element for a microwavable package

• US 6,455,827 B2
• Filed: 04/16/2001
• Issued: 09/24/2002
• Est. Priority Date: 08/26/1996
• Status: Expired due to Term

• Current Assignee: Graphic Packaging International Incorporated
• Original Assignee: Graphic Packaging Corporation
• Inventors: Zeng, Neilson
• Primary Examiner(s): Leung, Philip H.
• Application Number:
  US09/835,984
• Publication Number:
  US 20010021405A1
• Time in Patent Office: 526 Days
• Field of Search: 219/728, 219/729, 219/730, 219/725, 219/759, 219/734, 219/735, 426/107, 426/109, 426/234, 426/243, 426/241, 99D/IG.14
• US Class Current: 219/730
• CPC Class Codes: B65D 2581/344 Geometry or shape factors influencing the microwave heating properties
• CPC Class Codes: B65D 2581/3441 3-D geometry or shape factors, e.g. depth-wise
• CPC Class Codes: B65D 2581/3452 Packages having a plurality of microwave reactive layers, i.e. multiple or overlapping microwave reactive layers
• CPC Class Codes: B65D 2581/3464 Microwave reactive material applied by ink printing
• CPC Class Codes: B65D 2581/3466 Microwave reactive material applied by vacuum, sputter or vapor deposition
• CPC Class Codes: B65D 2581/3489 Microwave reflector, i.e. microwave shield B65D2581/3487 takes precedence
• CPC Class Codes: B65D 2581/3494 Microwave susceptor B65D2581/3487 takes precedence
• CPC Class Codes: B65D 81/3453 Rigid containers, e.g. trays, bottles, boxes, cups
• CPC Class Codes: Y10S 99/14 Induction heating

Abstract

A microwavable package includes a base to support a food product, an active microwave energy heating element is on the base to effect heating of the food product upon impingement by microwave energy. A cover spaced from and separate to the active microwave energy heating element overlies the food product. The cover includes microwave energy interactive material extending substantially over the food product and at least one layer of suscepting material interposed between the food product and the microwave energy interactive material. A plurality of apertures are formed in the microwave energy interactive material and are spaced apart about a peripheral margin of the cover. The apertures are sized to promote localized fields to enhance the at least one layer of suscepting material and promote browning of the food product when exposed to incident microwave energy.

Claims

1. An active microwave energy heating element for use in a microwavable package to heat generally uniformly a food product within said package, the food product resting at least partially on said active microwave energy heating element, said active microwave energy heating element comprising:

a substrate;

a plurality of energy collecting structures on said substrate, each of said energy collecting structures including resonant loops having a perimeter sufficient to limit currents induced therein to below a predetermined level upon impingement by incident microwave energy;

an a plurality of tuned structures on said substrate at spaced locations and positioned between adjacent resonant loops, said energy collecting and tuned structures distributing energy across said substrate to heat generally uniformly said food product and inhibiting charring of said microwavable package.

2. An active microwave energy heating element as defined in claim 1 wherein said energy collecting structures include a pair of resonant loops interconnected by transmission lines, said transmission lines being configured to provide a progressive power loss between said resonant loops.

3. An active microwave energy heating element as defined in claim 2 wherein the perimeter of said resonant loops and the length of each of said transmission lines is an integer multiple of the effective wavelength of said incident microwave energy.

4. An active microwave energy heating element as defined in claim 1 wherein said resonant loops are circular and wherein said energy collecting structures are circumferentially spaced and arranged in a ring about the center of said active element.

5. An active microwave energy heating element as defined in claim 1 wherein said tuned structures include nested loops.

6. An active microwave energy heating element as defined in claim 5 wherein inner and outer loops of said nested loops are joined by bridges.

7. An active microwave energy heating element for use in a microwavable package to heat generally uniformly a food product within said package, the food product resting at least partially on said active microwave energy heating element, said active microwave energy heating element comprising:

a substrate;

a plurality of energy collecting structures on the substrate, each energy collecting structure including at least two resonant loops and at least a pair of transmission line connecting the two or more resonant loops;

a plurality of tuned structures, each tuned structure being positioned on the substrate generally between adjacent resonant loops of the plurality of energy collecting structures.

8. The active microwave energy heating element as defined in claim 7, wherein each pair of transmission lines extends inwardly on the substrate towards a central area on the substrate.

9. The active microwave energy heating element as defined in claim 8, further comprising an outer ring that extends around the substrate proximate a perimeter of the substrate and wherein each of the plurality of tuned structures is coupled with the outer ring by a bridge.

10. The active microwave energy heating element as defined in claim 9, wherein the outer ring is substantially round.

11. The active microwave energy heating element as defined in claim 7, wherein the transmission lines are lossy.

12. The active microwave energy heating element as defined in claim 7, wherein each tuned structure of the plurality of tuned structures comprises nested loops.

13. The active microwave energy heating element as defined in claim 7, wherein each tuned structure of the plurality of tuned structures comprises nested loops and islands.

14. The active microwave energy heating element as defined in claim 7 further comprising a plurality of apertures spaced about the substrate.

15. The active microwave energy heating element as defined in claim 7, further comprising a layer of susceptor material covering the substrate, the plurality of tuned structures, and the plurality of energy collecting structures.

16. The active microwave energy heating element as defined in claim 7, wherein the plurality of tuned structures and the plurality of energy collecting structures comprise a electroconductive material.

17. The active microwave energy heating element as defined in claim 16, wherein the electroconductive material comprises aluminum.

18. The active microwave energy heating element as defined in claim 7, wherein the plurality of tuned structures and the plurality of energy collecting structures comprise a semiconductive material.

19. The active microwave energy heating element as defined in claim 7, wherein the transmission lines point to an island comprised of microwave interactive material.

20. The active microwave energy heating element as defined in claim 7, wherein the island is located proximate the center of the heating element.