Integrated EMI filter-DC blocking capacitor

• US 6,456,481 B1
• Filed: 05/31/2001
• Issued: 09/24/2002
• Est. Priority Date: 05/31/2001
• Status: Expired due to Term

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch-Sierra, Inc.
• Inventors: Stevenson, Robert A.
• Primary Examiner(s): Dinkins, Anthony
• Application Number:
  US09/872,092
• Time in Patent Office: 481 Days
• Field of Search: 361/302, 361/303, 361/328, 361/329, 361/330, 361/306.1, 361/306.2, 361/306.3, 361/307, 333/182, 333/184, 333/185
• US Class Current: 361/302
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors

Abstract

An integrated electromagnetic interference (EMI) filter capacitor and DC blocking capacitor is provided in a single monolithic casing of ceramic dielectric material. First and second sets of electrode plates are disposed within the monolithic casing to form the DC blocking capacitor, and ground electrode plates are disposed between selected portions of the first and second sets of electrode plates to form the EMI filter. In several of the embodiments, the first and second sets of electrode plates form a plurality of distinct DC blocking capacitors. The ground electrode plates cooperatively form, with the first and second sets of electrode plates, EMI filters for each of the distinct DC blocking capacitors. Discontinuous lead wires may be provided which extend at least partially into the casing, wherein a first segment of the lead wire is conductively coupled to the first set of electrode plates, and a second set of the lead wire is conductively coupled to the second set of electrode plates. Grounded shields also may be co-planarly disposed between adjacent components of the first and second sets of electrode plates to reduce cross-talk therebetween.

Claims

1. A capacitor, comprising:

a monolithic casing of ceramic dielectric material;

first and second sets of electrode plates disposed within the monolithic casing to form a DC blocking capacitor; and

ground electrode plates disposed within the monolithic casing and between selected portions of the first and second sets of electrode plates to form an electromagnetic interference (EMI) filter.

2. The capacitor of claim 1, including a first conductive band on a surface of the casing for conductively coupling the first set of electrode plates, a second conductive band on a surface of the casing for conductively coupling the second set of electrode plates, and a third conductive band on the surface of the casing for conductively coupling the ground electrode plates.

3. The capacitor of claim 2, wherein the first, second and third conductive bands are disposed on exterior surfaces of the casing.

4. The capacitor of claim 1, wherein the first and second sets of electrode plates include an induction-inducing material.

5. The capacitor of claim 4, wherein the induction-inducing material includes nickel.

6. The capacitor of claim 1, including a discontinuous lead wire extending at least partially into the casing, wherein a first segment of the lead wire is conductively coupled to the first set of electrode plates, and a second segment of the lead wire is conductively coupled to the second set of electrode plates.

7. The capacitor of claim 6, including an insulative spacer disposed between abutting ends of the first and second segments of the lead wire within the casing.

8. The capacitor of claim 6, wherein the ground electrode plates are conductively coupled to a conductive ferrule through which a portion of the lead wire extends in non-conductive relation.

9. The capacitor of claim 1, wherein the first and second sets of electrode plates form a plurality of distinct DC blocking capacitors, and wherein the ground electrode plates cooperatively form, with the first and second sets of electrode plates, an EMI filter for each of the distinct DC blocking capacitors.

10. The capacitor of claim 9, including a discontinuous lead wire corresponding to each of the distinct DC blocking capacitors and extending at least partially into the casing, wherein a first segment of the lead wire is conductively coupled to the first set of electrode plates, and a second segment of the lead wire is conductively coupled to the second set of electrode plates.

11. The capacitor of claim 10, wherein the ground electrode plates are conductively coupled to a conductive ferrule through which a portion of the lead wire extends in non-conductive relation.

12. The capacitor of claim 11, including a conductive band on an external surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule.

13. The capacitor of claim 11, including a conductive band on an internal surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule.

14. The capacitor of claim 13, including a ground pin conductively coupled to the ferrule and to the conductive band.

15. The capacitor of claim 9, including a plurality of first conductive bands on a surface of the casing corresponding to the distinct DC blocking capacitors for conductively coupling the first sets of electrode plates, second conductive bands corresponding to the distinct DC blocking capacitors and on a surface of the casing for conductively coupling the respective second sets of electrode plates, and a third conductive band on a surface of the casing for conductively coupling the ground electrode plates.

16. The capacitor of claim 10, wherein ends of the first and second segments of the lead wire are disposed in passageways provided in the casing.

17. The capacitor of claim 16, wherein the passageways comprise through-holes.

18. The capacitor of claim 17, wherein an end of each of the first and second segments is covered with a non-conductive cap.

19. The capacitor of claim 10, wherein the ground electrode plates are aligned with the first and second segments of the lead wire extending into the casing.

20. The capacitor of claim 10, wherein the ground electrode plates are offset from the first and second segments of the lead wire extending into the casing.

21. The capacitor of claim 9, wherein the ground electrode plates comprise a first set of ground electrode plates which are co-planar with the first set of electrode plates, and a second set of ground electrode plates which are co-planar with the second set of electrode plates.

22. The capacitor of claim 21, including a conductive band on an external surface of the casing for conductively coupling the ground electrode plates to a conductive ferrule.

23. The capacitor of claim 22, wherein the conductive band surrounds the casing.

24. The capacitor of claim 9, including a third set of electrode plates forming an EMI filter, cooperatively with the ground electrode plates, for a lead wire extending through the casing and conductively coupled to the third set of electrode plates.

25. The capacitor of claim 9, including a grounded shield electrode plate co-planarly disposed between adjacent components of the first set of electrode plates to reduce cross-talk therebetween.

26. The capacitor of claim 9, including a grounded shield electrode plate cooperatively disposed between adjacent components of the second set of electrode plates to reduce cross-talk therebetween.

27. An integrated electromagnetic interference (EMI) filter-DC blocking capacitor, comprising:

a casing of dielectric material having first and second sets of electrode plates disposed therein forming a DC blocking capacitor;

a first conductive band on a surface of the casing for conductively coupling the first set of electrode plates;

a second conductive band on a surface of the casing for conductively coupling the second set of electrode plates;

a set of ground electrode plates disposed within the casing between selected portions of adjacent plates of the first and second sets of electrode plates; and

a third conductive band on a surface of the casing for conductively coupling the set of ground electrode plates.

28. The capacitor of claim 27, wherein the first and second sets of electrode plates include an induction-inducing material.

29. The capacitor of claim 28, wherein the induction-inducing material includes nickel.

30. The capacitor of claim 27, including a discontinuous lead wire extending at least partially into the casing, wherein a first segment of the lead wire is conductively coupled to the first set of electrode plates, and a second segment of the lead wire is conductively coupled to the second set of electrode plates.

31. The capacitor of claim 30, including an insulative spacer disposed between abutting ends of the first and second segments of the lead wire within the casing.

32. The capacitor of claim 30, wherein the ground electrode plates are conductively coupled to a conductive ferrule through which a portion of the lead wire extends in non-conductive relation.

33. The capacitor of claim 27, wherein the first and second sets of electrode plates form a plurality of distinct DC blocking capacitors, and wherein the ground electrode plates cooperatively form, with the first and second sets of electrode plates, an EMI filter for each of the distinct DC blocking capacitors.

34. The capacitor of claim 33, including a discontinuous lead wire corresponding to each of the distinct DC blocking capacitors and extending at least partially into the casing, wherein a first segment of the lead wire is conductively coupled to the first set of electrode plates, and a second segment of the lead wire is conductively coupled to the second set of electrode plates.

35. The capacitor of claim 34, wherein the ground electrode plates are conductively coupled to a conductive ferrule through which a portion of the lead wire extends in non-conductive relation.

36. The capacitor of claim 35, including a conductive band on an external surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule.

37. The capacitor of claim 35, including a conductive band on an internal surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule.

38. The capacitor of claim 37, including a ground pin conductively coupled to the ferrule and to the conductive band.

39. The capacitor of claim 34, wherein ends of the first and second segments of the lead wire are disposed in passageways provided in the casing.

40. The capacitor of claim 34, wherein the ground electrode plates are aligned with the first and second segments of the lead wire extending into the casing.

41. The capacitor of claim 34, wherein the ground electrode plates are offset from the first and second segments of the lead wire extending into the casing.

42. The capacitor of claim 37, wherein the ground electrode plates comprise a first set of ground electrode plates which are co-planar with the first set of electrode plates, and a second set of ground electrode plates which are co-planar with the second set of electrode plates.

43. The capacitor of claim 42, including a conductive band on an external surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule.

44. The capacitor of claim 27, including a third set of electrode plates forming an EMI filter, cooperatively with the ground electrode plates, for a lead wire extending through the casing and conductively coupled to the third set of electrode plates.

45. The capacitor of claim 33, including a grounded shield electrode plate co-planarly disposed between adjacent components of the first set of electrode plates to reduce cross-talk therebetween.

46. The capacitor of claim 33, including a grounded shield electrode plate cooperatively disposed between adjacent components of the second set of electrode plates to reduce cross-talk therebetween.

47. An integrated electromagnetic interference (EMI) filter-DC blocking capacitor, comprising:

a casing of dielectric material having generally parallel first and second sets of electrode plates disposed therein which form a plurality of distinct DC blocking capacitors; and

a set of generally parallel ground electrode plates disposed within the casing between selected portions of adjacent plates of the first and second sets of electrode plates, the ground electrode plates cooperatively forming, with the first and second sets of electrode plates, an EMI filter for each of the distinct DC blocking capacitors.

48. The capacitor of claim 47, wherein the first and second sets of electrode plates include an induction-inducing material.

49. The capacitor of claim 47, including a discontinuous lead wire corresponding to each of the distinct DC blocking capacitors and extending at least partially into the casing, wherein a first segment of the lead wire is conductively coupled to the first set of electrode plates, and a second segment of the lead wire is conductively coupled to the second set of electrode plates.

50. The capacitor of claim 49, wherein the ground electrode plates are conductively coupled to a conductive ferrule through which a portion of the lead wire extends in non-conductive relation.

51. The capacitor of claim 49, including a conductive band on an external surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule.

52. The capacitor of claim 51, including a grounded shield electrode plate co-planarly disposed between adjacent components of the first set of electrode plates to reduce cross-talk therebetween.

53. The capacitor of claim 51, including a grounded shield electrode plate cooperatively disposed between adjacent components of the second set of electrode plates to reduce cross-talk therebetween.

54. The capacitor of claim 53, wherein the ground electrode plates comprise a first set of ground electrode plates which are co-planar with the first set of electrode plates, and a second set of ground electrode plates which are co-planar with the second set of electrode plates.

55. The capacitor of claim 50, including a conductive band on an internal surface of the casing for conductively coupling the ground electrode plates to the conductive ferrule, including a ground pin conductively coupled to the ferrule and to the conductive band.

56. The capacitor of claim 47, including a third set of electrode plates forming an EMI filter, cooperatively with the ground electrode plates, for a lead wire extending through the casing and conductively coupled to the third set of electrode plates.