Air conditioner and control valve in variable displacement compressor

• US 6,457,319 B1
• Filed: 11/21/2000
• Issued: 10/01/2002
• Est. Priority Date: 11/25/1999
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Original Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Inventors: Ota, Masaki, Suitou, Ken, Matsubara, Ryo, Kurakake, Hirotaka
• Primary Examiner(s): Wayner, William
• Application Number:
  US09/717,804
• Time in Patent Office: 679 Days
• Field of Search: 417/43, 417/222, 417/2, 622/283, 622/285, 731/96, 738/614.2
• US Class Current: 62/228.3
• CPC Class Codes: F04B 2027/1813 Crankcase pressure
• CPC Class Codes: F04B 2027/1827 between crankcase and discharge chamber
• CPC Class Codes: F04B 2027/185 Discharge pressure
• CPC Class Codes: F04B 2027/1854 External parameters
• CPC Class Codes: F04B 2027/1859 Suction pressure
• CPC Class Codes: F04B 2205/07 Pressure difference over the pump
• CPC Class Codes: F04B 2207/03 External temperature
• CPC Class Codes: F04B 27/1804 Controlled by crankcase pressure

Abstract

A control valve controls the pressure in a crank chamber of a compressor to change the displacement of the compressor. The compressor includes a discharge chamber, a suction chamber and a supply passage, which connects the discharge chamber to the crank chamber. The control valve regulates the supply passage. The control valve includes a valve body, a spool and a solenoid. The valve body adjusts the size of an opening in the supply passage. The spool moves the valve body in accordance with the difference between the pressure in the discharge chamber and the pressure in the suction chamber. The solenoid urges the valve body by a force, the magnitude of which corresponds to a supply of electricity. The urging force of the solenoid represents a target value of the pressure difference. The spool moves the valve body such that the pressure difference seeks the target value. The control valve, which is located in the compressor, permits the compressor displacement to be accurately controlled regardless of a thermal load on an evaporator.

Claims

1. An air conditioner including a refrigerant circuit, the refrigerant circuit having a condenser, a decompression device, an evaporator and a variable displacement compressor, wherein the compressor has a discharge pressure zone, the pressure of which is a discharge pressure, and a suction pressure zone, the pressure of which is a suction pressure, wherein the refrigerant circuit further has a high pressure passage extending from the discharge pressure zone to the condenser and a low pressure passage extending from the evaporator to the suction pressure zone, the air conditioner comprising:

a displacement control mechanism, which controls the displacement of the compressor based on the pressure difference between the pressure at a first pressure monitoring point located in the refrigerant circuit and the pressure at a second pressure monitoring point located in the refrigerant circuit, wherein the first pressure monitoring point is located in a section of the refrigerant circuit that includes the discharge pressure zone, the condenser and the high pressure passage, and wherein the second pressure monitoring point is located in a section of the refrigerant circuit that includes the evaporator, the suction pressure zone and the low pressure passage;

detectors for detecting external information used for controlling the compressor displacement other than the pressure difference; and

a controller, which determines a target value of the pressure difference based on the detected external information, wherein the controller commands the target value to the displacement control mechanism, and wherein the displacement control mechanism controls the compressor displacement such that the actual pressure difference seeks the target value.

2. The air conditioner according to claim 1, wherein the first pressure monitoring point is located in the discharge pressure zone and the second pressure monitoring point is located in the suction pressure zone.

3. The air conditioner according to claim 1, wherein the compressor includes a crank chamber, an inclining drive plate located in the crank chamber and a piston, which is reciprocated by the drive plate, wherein the inclination angle of the drive plate changes in accordance with the pressure in the crank chamber, and the inclination angle of the drive plate determines the stroke of the piston and the compressor displacement, wherein the displacement control mechanism includes a control valve located in the compressor, and wherein the size of an opening of the control valve changes in accordance with the pressure difference, which acts on the control valve, for adjusting the pressure in the crank chamber.

4. The air conditioner according to claim 1, wherein the controller judges whether an exceptional control procedure is needed based on the detected external information, wherein, when judging that the exceptional control procedure is needed, the controller sets a target value of the pressure difference to a specific value.

5. The air conditioner according to claim 4, wherein the controller maintains the target value of the pressure difference at the specific value for a predetermined period and thereafter restores the target value to the target value that existed immediately before the exceptional control procedure was started in a predetermined restoration pattern.

6. The air conditioner according to claim 5, wherein the compressor is driven by an external drive source, and the detectors include a first detector for detecting external information representing the load acting on the external drive source and a second detector for detecting external information representing the required cooling performance of the refrigerant circuit, wherein the controller selects a control procedure from the exceptional control procedure and a normal control procedure based on the external information detected by the first detector, wherein, when the normal control procedure is selected, the controller determines the target value of the pressure difference based on the external information detected by the second detector.

7. The air conditioner according to claim 6, wherein the compressor is used in a vehicle, and the second detector includes a temperature sensor for detecting the temperature in the passenger compartment of the vehicle and a temperature adjuster for setting a target value of the compartment temperature, wherein, when the normal control procedure is selected, the controller determines the target value of the pressure difference based on the difference between the detected compartment temperature and the set target temperature.

8. The air conditioner according to claim 1, further comprising an accelerator, wherein, when the compressor displacement is decreased as the target value of the pressure difference is changed, the accelerator accelerates the decrease of the pressure difference.

9. The air conditioner according to claim 8 wherein the first pressure monitoring point is located in the discharge pressure zone, and wherein the accelerator includes a check valve located between the discharge pressure zone and the high pressure passage.

10. The air conditioner according to claim 8, wherein the second pressure monitoring point is located in the suction pressure zone, and wherein the accelerator includes a check valve located between the suction pressure zone and the low pressure passage.

11. A control valve for controlling the pressure in a crank chamber of a compressor to change the displacement of the compressor, wherein the compressor has a discharge pressure zone, the pressure of which is a discharge pressure, a suction pressure zone, the pressure of which is a suction pressure, and an internal gas passage that includes the discharge pressure zone, the crank chamber and the suction pressure zone, the control valve comprising:

a valve housing;

a valve body located in the valve housing, wherein the valve body adjusts the size of an opening in the internal gas passage;

a pressure receiver, wherein the pressure receiver actuates the valve body in accordance with the pressure difference between the discharge pressure and the suction pressure thereby causing the pressure difference to seek a predetermined target value; and

an actuator for urging the valve body by a force, the magnitude of which corresponds to an external command, wherein the urging force of the actuator represents the target value of the pressure difference.

12. The control valve according to claim 11, wherein the valve housing defines a pressure sensing chamber, and the pressure receiver is located in the pressure sensing chamber to separate the pressure sensing chamber into a high pressure chamber and a low pressure chamber, and wherein the high pressure chamber is exposed to the discharge pressure from the discharge pressure zone, and the low pressure chamber is exposed to the suction pressure from the suction pressure zone.

13. The control valve according to claim 11, wherein the pressure receiver is a rod, which moves axially, the valve body being integral with the rod, and wherein the rod has an end surface that receives the discharge pressure and another end surface that receives the suction pressure.

14. The control valve according to claim 11, wherein the actuator is a solenoid that generates an urging force, the magnitude of which corresponds to the magnitude of a supplied current.