Level sensing

• US 6,457,355 B1
• Filed: 08/24/2000
• Issued: 10/01/2002
• Est. Priority Date: 08/27/1999
• Status: Expired due to Fees

• Current Assignee: Harald Philipp
• Original Assignee: Harald Philipp
• Inventors: Philipp, Harald
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WILSON, KATINA M
• Application Number:
  US09/645,857
• Time in Patent Office: 768 Days
• Field of Search: 733/04.C, 340/620
• US Class Current: 73/304.00C
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: G01R 27/2605 Measuring capacitance capacitive sensors G01D5/24

Abstract

A capacitance measurement circuit 1 has a pair of level indicating LEDs 2,3. Via one input 4, the circuit is connected to the metallic wall W of a container C of water. This connection can be direct or, as indicated by broken lines, via earth. Via a second input 5, the circuit is connected to a probe 6. This has a stem 7 with a transversely arranged disc 8 at its lower end. Spaced above the lower end, a second, larger, transverse disc 9 is secured to the stem. The stem and the discs are of conductive metal, typically copper, and electrically connected and common. The entire probe is insulated, except for its point of contact with the input 5.

When the liquid is just below the level of the lower disc 8, the capacitance between it and earth, the liquid being conductive, will be determined by the area of the disc, its separation from the liquid and the dielectric constant of the intervening gap. The capacitance varies in proportion to the gap. Hence when the liquid is well below the disc the capacitance will be small. As soon as the liquid covers the disc, the capacitance will reach a maximum—for this disc. The maximum will be dictated by the thickness of the insulation material separating the disc as such from the liquid and the fact that the area is in effect doubled by the liquid covering both surfaces.

Claims

1. A level sensor for sensing the level of a flowable material, the sensor comprising:

a single circuit for measuring capacitance;

exactly two electrodes, comprising a return electrode and a measuring probe,

wherein the measuring probe comprises;

at least two, electrically-common, level-detecting formations, each of the formations arranged substantially parallel to a free surface of the flowable material, whereby two step rises in the capacitance are measurable by the circuit as the flowable material rises past first one of the formations and then the other of the formations.

2. A level sensor as claimed in claim 1, wherein the flowable material is a liquid.

3. The level sensor of claim 1, wherein the return electrode is a discrete probe adjacent the flowable material.

4. The level sensor of claim 1, wherein the return electrode is earth, and the circuit for measuring capacitance comprises a circuit for measuring capacitance to earth.

5. A level sensor as claimed in claim 1, wherein the two formations are discrete probe elements which are electrically connected together.

6. A level sensor as claimed in claim 5, wherein discrete probe elements are configured as strips external to a non-metallic vessel.

7. The level sensor of claim 3, wherein the formations are disposed in the flowable material, the formations being coaxial.

8. A level sensor as claimed in claim 1, wherein the two formations are formed or joined together on a single probe stem.

9. The level sensor of claim 8, wherein the second formation is disposed above the first formation and the second formation has a capacitive surface area at least three times that of the first formation.

10. A level sensor as claimed in claim 8, wherein the formations are of wire formed into spirals extending transversely of a stem.

11. A level sensor as claimed in claim 1, wherein the probes are insulated.

12. A level sensor as claimed in claim 1, wherein the measuring probe has three or more formations, with the measuring means being adapted to indicate in accordance with a corresponding plurality of levels.

13. The level sensor of claim 1, wherein the circuit for measuring capacitance comprises:

means for measuring the capacitance between the pair of electrodes; and

means for outputting a first signal if the capacitance is within a certain tolerance of a first threshold and for outputting a second signal if the capacitance is within a certain tolerance of a second threshold.

14. The level sensor of claim 13 further comprising:

two counters and means for controlling the counters so that

if neither threshold is reached;

each counter is decremented;

if just the first threshold is reached, the first counter is is incremented and the second counter is decremented; and

if both thresholds are reached both counters are incremented.

15. The level sensor of claim 13 wherein the circuit for measuring capacitance is configured as a microchip.