Diagnostic system for a compressor

• US 6,457,948 B1
• Filed: 04/25/2001
• Issued: 10/01/2002
• Est. Priority Date: 04/25/2001
• Status: Expired due to Term

• Current Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Original Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Inventors: Pham, Hung
• Primary Examiner(s): Tyler, Cheryl J.
• Assistant Examiner(s): Solak, Timothy P.
• Application Number:
  US09/843,492
• Time in Patent Office: 524 Days
• Field of Search: 417/292, 417/282, 417/310, 417/212, 417/213, 417/410.5
• US Class Current: 417/292
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 27/005 Axial sealings for working fluid
• CPC Class Codes: F04C 28/265 being obtained by displacing a lateral sealing face
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring
• CPC Class Codes: F25B 2600/026 by controlling unloaders

Abstract

A scroll type machine incorporates a unique system for monitoring the status of a valve which is used to control the capacity of the compressor. The valve functions to open and close a fluid passage between two areas of the compressor for capacity modulation. By monitoring the temperature of the fluid after the valve, it can be determined whether or not the valve is functioning. If the temperature fluctuates, the valve is functioning. If the temperature is constant, the valve is not operating properly. Another embodiment monitors the pressure within the fluid line controlled by the valve.

Claims

1. A capacity modulation system for a scroll compressor comprising:

a first scroll member having a first end plate and a first spiral wrap upstanding therefrom;

a second scroll member having a second end plate and a second spiral wrap upstanding therefrom, said first and second spiral wraps being interleaved to define at least one moving fluid pocket which decreases in size as it moves from a radially outer position to a radially inner position;

a suction pressure zone in communication with said radially outer position;

a discharge pressure zone in communication with said radially inner position;

a fluid chamber defined by a component of said scroll compressor, said fluid chamber being operable to receive a pressurized fluid for exerting a load on said first scroll member;

means for supplying said pressurized fluid to said fluid chamber;

a first fluid passage extending between said fluid chamber and said suction pressure zone;

a valve member disposed within said first fluid passage, said valve member operable to open and close said first fluid passage; and

a first temperature sensor for sensing a first fluid temperature within said first fluid passage and operatively connected to said valve member for determining an operational status.

2. The capacity modulation system according to claim 1, wherein said first temperature sensor senses said fluid temperature between said fluid chamber and said valve member.

3. The capacity modulation system according to claim 1, wherein said supplying means is a second fluid passage between said fluid chamber and said discharge pressure zone.

4. The capacity modulation system according to claim 3, wherein said first fluid passage is connected to said second fluid passage at said valve member, said valve member being operable to open and close said first fluid passage and said second fluid passage.

5. The capacity modulation system according to claim 3, further comprising a second temperature sensor for sensing a second fluid temperature within one of said first and second fluid passages.

6. The capacity modulation system according to claim 5, wherein said second temperature sensor senses said second fluid temperature within said second fluid passage between said discharge pressure zone and said valve member.

7. The capacity modulation system according to claim 5, wherein said second temperature sensor senses said second fluid temperature within said first fluid passage between said valve member and said suction pressure zone.

8. The capacity modulation system according to claim 1, wherein said supplying means is a second fluid passage extending through said first scroll member.

9. The capacity modulation system according to claim 1, wherein said first scroll is a non-orbiting scroll.

10. The capacity modulation system according to claim 1, wherein said first scroll is an orbiting scroll.

16. The capacity modulation system according to claim 4, wherein said first scroll is a non-orbiting scroll.

11. A capacity modulation system for a scroll compressor comprising:

a first scroll member having a first end plate and a first spiral wrap upstanding therefrom;

a second scroll member having a second end plate and a second spiral wrap upstanding therefrom, said first and second spiral wraps being interleaved to define at least one moving fluid pocket which decreases in size as it moves from a radially outer position to a radially inner position;

a suction pressure zone in communication with said radially outer position;

a discharge pressure zone in communication with said radially inner position;

a fluid chamber defined by a component of said scroll compressor, said fluid chamber being operable to receive a pressurized fluid for exerting a load on said first scroll member;

means for supplying said pressurized fluid to said fluid chamber;

a first fluid passage extending between said fluid chamber and said discharge pressure zone;

a valve member disposed within said first fluid passage, said valve member operable to open and close said first fluid passage; and

a first temperature sensor for sensing a first fluid temperature within said first fluid passage and operatively connected to said valve member for determining an operational status.

12. The capacity modulation system according to claim 11, wherein said first temperature sensor senses said fluid temperature between said fluid chamber and said valve member.

13. The capacity modulation system according to claim 11, wherein said supplying means is a second fluid passage extending through said first scroll member.

14. The capacity modulation system according to claim 11, further comprising a second temperature sensor for sensing a second fluid temperature within said first fluid passage.

15. The capacity modulation system according to claim 14, wherein said second temperature sensor senses said second fluid temperature within said first fluid passage between said valve member and said discharge pressure zone.

17. The capacity modulation system according to claim 11, wherein said first scroll is an orbiting scroll.

18. A capacity modulation system for a scroll compressor comprising:

a first scroll member having a first end plate and a first spiral wrap upstanding therefrom;

a second scroll member having a second end plate and a second spiral wrap upstanding therefrom, said first and second spiral wraps being interleaved to define at least one moving fluid pocket which decreases in size as it moves from a radially outer position to a radially inner position;

a suction pressure zone in communication with said radially outer position;

a discharge pressure zone in communication with said radially inner position;

a fluid chamber defined by a component of said scroll compressor, said fluid chamber being operable to receive a pressurized fluid for exerting a load on said first scroll member;

means for supplying said pressurized fluid to said fluid chamber;

a first fluid passage extending between said fluid chamber and said suction pressure zone;

a valve member disposed within said first fluid passage, said valve member operable to open and close said first fluid passage; and

a pressure sensor for sensing a fluid pressure within said first fluid passage and operatively connected to said valve member for determining an operational status.

19. The capacity modulation system according to claim 18, wherein said pressure sensor senses said fluid pressure between said fluid chamber and said valve member.

20. The capacity modulation system according to claim 18, wherein said supplying means is a second fluid passage between said fluid chamber and said discharge pressure zone, said valve member operable to open and close said second fluid passage.

21. The capacity modulation system according to claim 18, wherein said supplying means is a second fluid passage extending through said first scroll member.

22. The capacity modulation system according to claim 18, wherein said first scroll is a non-orbiting scroll.

23. The capacity modulation system according to claim 18, wherein said first scroll is an orbiting scroll.