Compositions and systems for forming crosslinked biomaterials and associated methods of preparation and use

• US 6,458,889 B1
• Filed: 06/15/2001
• Issued: 10/01/2002
• Est. Priority Date: 12/18/1995
• Status: Expired due to Term

• Current Assignee: Angiodevice International GmbH
• Original Assignee: Cohesion Technologies Inc. (Angiotech Pharmaceuticals Incorporated)
• Inventors: Trollsas, Olof Mikael, Wallace, Donald G., DeLustro, Frank A.
• Primary Examiner(s): Nutter, Nathan M.
• Application Number:
  US09/883,138
• Publication Number:
  US 20020042473A1
• Time in Patent Office: 473 Days
• Field of Search: 525/54.1, 525/419, 525/420, 525/425
• US Class Current: 525/54.1
• CPC Class Codes: A61L 2300/00 Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
• CPC Class Codes: A61L 24/043 Mixtures of macromolecular materials
• CPC Class Codes: A61L 24/046 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds A61L24/043 takes precedence
• CPC Class Codes: A61L 24/08 Polysaccharides A61L24/043 takes precedence
• CPC Class Codes: A61L 27/26 Mixtures of macromolecular compounds
• CPC Class Codes: A61L 27/34 Macromolecular materials
• CPC Class Codes: A61L 27/54 Biologically active materials, e.g. therapeutic substances A61L27/227 takes precedence
• CPC Class Codes: A61L 31/041 Mixtures of macromolecular compounds
• CPC Class Codes: A61L 31/16 Biologically active materials, e.g. therapeutic substances A61L31/047 takes precedence
• CPC Class Codes: C08B 37/0075 Heparin; Heparan sulfate; Derivatives thereof, e.g. heparosan; Purification or extraction methods thereof
• CPC Class Codes: C08F 283/00 Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
• CPC Class Codes: C08F 283/04 on to polycarbonamides, polyesteramides or polyimides C08F283/004 takes precedence
• CPC Class Codes: C08F 283/06 on to polyethers, polyoxymethylenes or polyacetals C08F283/004 takes precedence
• CPC Class Codes: C08G 2650/50 containing nitrogen, e.g. polyetheramines or Jeffamines(r)
• CPC Class Codes: C08G 65/329 with organic compounds
• CPC Class Codes: C08G 75/045 from mercapto compounds and unsaturated compounds
• CPC Class Codes: C08G 75/26 Polythioesters
• CPC Class Codes: C08H 1/00 Macromolecular products derived from proteins food proteins A23; glue, gelatine C09H
• CPC Class Codes: C08H 1/06 derived from horn, hoofs, hair, skin or leather
• CPC Class Codes: C08L 2203/02 for biomedical use
• CPC Class Codes: C08L 5/16 : Cyclodextrin; Derivatives thereof
• CPC Class Codes: C08L 51/003 : grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds C08L51/04, C08L51/06 take precedence
• CPC Class Codes: C08L 53/00 : Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
• CPC Class Codes: C08L 63/00 : Compositions of epoxy resins; Compositions of derivatives of epoxy resins
• CPC Class Codes: C08L 71/00 : Compositions of polyethers obtained by reactions forming an ether link in the main chain of polyacetals C08L59/00; of epoxy resins C08L63/00; of polythioether-ethers C08L81/02; of polyether-sulfones C08L81/06; Compositions of derivatives of such polymers
• CPC Class Codes: C08L 71/02 : Polyalkylene oxides
• CPC Class Codes: C08L 81/02 : Polythioethers; Polythioether-ethers
• CPC Class Codes: C09J 151/003 : grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds C09J151/04, C09J151/06 take precedence
• CPC Class Codes: C09J 153/00 : Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
• CPC Class Codes: C09J 171/02 : Polyalkylene oxides

Abstract

Crosslinkable compositions are provided that readily crosslink in situ to provide biocompatible, nonimmunogenic crosslinked biomaterials. The compositions contain at least three biocompatible, nonimmunogenic components having reactive functional groups thereon, with the functional groups selected so as to enable inter-reaction between the components, i.e., crosslinking. In a preferred embodiment, a first component is polynucleophilic, a second component is polyelectrophilic, and at least one third component contains one or more functional groups reactive with the nucleophilic moieties one the first or second component. At least one of the components is a polyfunctional hydrophilic polymer; the other components may also comprise hydrophilic polymers, or they may be low molecular weight, typically hydrophobic, crosslinkers. Methods for preparing and using the compositions are also provided. Exemplary uses include tissue augmentation, biologically active agent delivery, bioadhesion, and prevention of adhesions following surgery or injury.

Claims

1. A crosslinkable system comprising

at least three biocompatible, reactive compounds each comprised of a molecular core having at least one functional group attached thereto through a direct covalent bond or through a linking group, wherein under reaction-enabling conditions each reactive compound is capable of substantially immediate covalent reaction with at least one other of the plurality of reactive compounds by virtue of the at least one functional group, and further wherein:

each molecular core is selected from the group consisting of synthetic hydrophilic polymers, naturally occurring hydrophilic polymers, hydrophobic polymers, and C₂-C₁₄ hydrocarbyl groups containing zero to 2 heteroatoms selected from N, O, S and combinations thereof;

at least one of the molecular cores is a synthetic hydrophilic polymer; and

at least two of the molecular cores contain at least two functional groups.

2. The crosslinkable system of claim 1, wherein:

(a) a first crosslinlable compound A has m nucleophilic groups, wherein m≧

2;

(b) a second crosslinkable compound B has n electrophilic groups capable of reaction with the m nucleophilic groups to form covalent bonds, wherein n≧

2 and m+n>

4; and

(c) a third crosslinkable compound C has at least one functional group selected from (i) nucleophilic groups capable of reacting with the electrophilic groups of compound B and (ii) electrophilic groups capable of reacting with the nucleophilic groups of compound A, wherein the total number of functional groups on compound C is represented by p, such that m+n+p>

5, wherein compounds A, B and C are combined in a single composition.

3. The system of claim 2, wherein p>

2.

4. The system of claim 2, wherein the m nucleophilic groups are identical.

5. The system of claim 3, wherein the m nucleophilic groups are identical.

6. The system of claim 2, wherein at least two of the m nucleophilic groups are different.

7. The system of claim 2, wherein the n electrophilic groups are identical.

8. The system of claim 5, wherein the n electrophilic groups are identical.

9. The system of claim 2, wherein at least two of the n electrophilic groups are different.

10. The system of claim 2, wherein the at least one functional group on compound C is nucleophilic.

11. The system of claim 5, wherein the functional groups on compound C are nucleophilic.

12. The system of claim 11, wherein the functional groups on compound C are the same as the m nucleophilic groups on compound A.

13. The system of claim 11, wherein at least one of the functional groups on compound C is different than the m nucleophilic groups on compound A.

14. The system of claim 2, wherein the at least one functional group on compound C is electrophilic.

15. The system of claim 14, wherein the functional groups on compound C are electrophilic.

16. The system of claim 15, wherein the functional groups on compound C are the same as the n electrophilic groups on compound B.

17. The system of claim 15, wherein at least one functional group on compound C is different than the n electrophilic groups on compound B.

18. The system of claim 2, wherein compound A has the structural formula (I), compound B has the structural formula (II), and compound C has the structural formula (III)

19. The system of claim 18, wherein:

(a) R¹ is a first synthetic hydrophilic polymer;

(b) R² is selected from the group consisting of (i) a second synthetic hydrophilic polymer that may or may not be the same as R¹ and (ii) C₂ to C₁₄ hydrocarbyl groups containing zero to 2 heteroatoms selected from N, O and S; and

(c) R³ is selected from the group consisting of (i) a third synthetic hydrophilic polymer that may or may not be the same as R¹ or R² and (ii) C₂ to C₁₄ hydrocarbyl groups containing zero to 2 heteroatoms selected from N, O, S and combinations thereof.

20. The system of claim 17, wherein the synthetic hydrophilic polymer is of a linear, branched, dendrimeric, hyperbranched, or star polymer.

21. The system of claim 19, wherein the synthetic hydrophilic polymer is selected from the group consisting of:

polyalkylene oxides;

polyglycerols;

poly(oxyalkylene)-substituted polyols;

polyacrylic acid and analogs thereof;

polymaleic acid;

polyacrylamides;

poly(olefinic alcohol)s;

poly(N-vinyl lactams);

polyoxazolines;

polyvinylamines; and

copolymers thereof.

22. The system of claim 21, wherein the synthetic hydrophilic polymers is a polyalkylene oxide or polyglycerol.

25. The system of claim 21, wherein the synthetic hydrophilic polymer is a poly(oxyalkylene)-substituted diol or polyol.

26. The system of claim 25, wherein the synthetic hydrophilic polymer is selected from the group consisting of mono-poly(oxyalkylene)-substituted propylene glycol, di-(polyoxyalkylene)-substituted propylene glycol, mono-poly(oxyalkylene)-substituted trimethylene glycol, di-(polyoxyalkylene)-substituted trimethylene glycol, mono-poly(oxyalkylene)-substituted glycerol, di-(polyoxyalkylene)-substituted glycerol, and tri-(polyoxyalkylene)-substituted glycerol.

27. The system of claim 21, wherein the synthetic hydrophilic polymer is selected from the group consisting of poly(acrylic acid) and analogs and copolymers thereof.

28. The system of claim 27, wherein the synthetic hydrophilic polymer is selected from the group consisting of poly(acrylic acid), poly(methacrylic acid), poly(hydroxyethylmethacrylate), poly(hydroxyethylacrylate), poly(methylalkylsulfoxide acrylates), poly(methylalkylsulfoxide methacrylates), and copolymers thereof.

29. The system of claim 21, wherein the synthetic hydrophilic polymer is polymaleic acid.

30. The system of claim 21, wherein the synthetic hydrophilic polymer is a polyacrylarnide.

31. The system of claim 30, wherein the synthetic hydrophilic polymer is selected from the group consisting of polyacrylamide, poly(methacrylamide), poly(dimethylacrylamide), poly(N-isopropylacrylamide), and copolymers thereof.

32. The system of claim 21, wherein the synthetic hydrophilic polymer is a poly(olefinic alcohol).

33. The system of claim 32, wherein the poly(olefinic alcohol) is polyvinyl alcohol or a copolymer thereof.

34. The system of claim 21, wherein the synthetic hydrophilic polymer is a poly(N-vinyl lactam).

36. The system of claim 19, wherein at least one of R² and R³ is C₂ to C₁₄ hydrocarbyl containing zero to 2 heteroatoms selected from N, O and S.

37. The system of claim 36, wherein at least one of R² and R³ is C₂ to C₁₄ hydrocarbyl.

38. The system of claim 19, wherein r, s and t are zero.

39. The system of claim 19, wherein at least one of r, s and t is 1.

40. The system of claim 19, wherein one or more of Q¹, Q² and Q³ contains at least one biodegradable linkage.

41. The system of claim 40, wherein the biodegradable linkage is a hydrolyzable linkage.

42. The system of claim 40, wherein the biodegradable linkage is an enzymatically cleavable linkage.

43. The system of claim 41, wherein the biodegradable linkage is an enzymatically hydrolyzable linkage.

44. The system of claim 2, wherein the nucleophilic groups on compound A and any nucleophilic groups on compound C are selected from the group consisting of —

NH₂, —

NHR⁴, —

N(R⁴)₂, —

SH, —

OH, —

COOH, —

C₆H₄—

OH, —

PH₂, —

PHR⁵, —

P(R⁵)₂, —

NH—

NH₂, —

CO—

NH—

NH₂, and —

C₅H₄N, where R⁴ and R⁵ are C₁-C₁₂ hydrocarbyl.

45. The system of claim 44, wherein the nucleophilic groups are selected from —

NH₂ and —

NHR⁴ where R⁴ is lower hydrocarbyl.

46. The system of claim 45, wherein the electrophilic groups on compound B and any electrophilic groups on compound C are amino-reactive groups.

47. The system of claim 46, wherein the amino-reactive groups contain an electrophilically reactive carbonyl group susceptible to nucleophilic attack by a primary or secondary amine.

48. The system of claim 47, wherein the amino-reactive groups are carboxylic acid esters.

49. The system of claim 47, wherein the amino-reactive groups are carboxylic acids or aldehydes.

50. The system of claim 46, wherein the amino-reactive groups are selected from the group consisting of succinimidyl ester, sulfosuccinimidyl ester, maleimido, epoxy, isocyanato, thioisocyanato, and ethenesulfonyl.

51. The system of claim 44, wherein the nucleophilic groups are sulfhydryl groups.

52. The system of claim 51, wherein the electrophilic groups on compound B and any electrophilic groups on compound C are sulihydryl-reactive groups.

53. The system of claim 52, wherein the sulfhydryl-reactive groups are selected so as to form a thioester, thioether, or disulfide linkage upon reaction with the sulfhydryl groups.

54. The system of claim 52, wherein the sulfhydryl-reactive groups contain an electrophilically reactive carbonyl group susceptible to nucleophilic attack by sulfhydryl group.

55. The system of claim 54, wherein the sulfhydryl-reactive groups are carboxylic acid esters.

56. The system of claim 54, wherein the amino-reactive groups are carboxylic acids or aldehydes.

57. The system of claim 52, wherein the sulfhydryl-reactive groups have the structure —

S—

S—

Ar where Ar is a substituted or unsubstituted nitrogen-containing heteroaromatic moiety or a non-heterocyclic aromatic group substituted with an electron-withdrawing moiety.

58. The system of claim 52, wherein the sulfhydryl-reactive groups are selected from the group consisting of succinimidyl ester, sulfosuccinimidyl ester, maleimido, epoxy, and ethenesulfonyl.

59. The system of claim 2, further including at least one additional crosslinkable compound D having at least one functional group selected from nucleophilic groups and electrophilic groups, and the total number of functional groups on compound D is represented by q, such that q≧

1.

60. The system of claim 48, wherein q≧

2.

61. The crosslinkable system of claim 1, wherein each reactive compound is comprised of a molecular core having at least two functional groups covalently attached thereto.

62. The crosslinkable system of claim 1, wherein the functional groups of at least one of the reactive compounds are hydroxyl or sulfhydryl groups and the functional groups of at least one other of the reactive compounds are electrophilic groups capable of undergoing reaction with the hydroxyl or sulfhydryl groups to form covalent bonds, such that upon admixture of the compounds with an aqueous base, a biocompatible crosslinked material is formed.

63. The crosslinkable system of claim 62, wherein at least one of the molecular cores is comprised of a C₂-C₁₄ hydrocarbyl group containing zero to 2 heteroatoms selected from N, O, S and combinations thereof, and at least one other of the molecular cores is comprised of a naturally occurring hydrophilic polymer.

64. The crosslinkable system of claim 1, wherein:

a first reactive compound comprises a synthetic hydrophilic polymer having at least two primary amino groups attached thereto;

a second reactive compound comprises a synthetic hydrophilic polymer having at least two amine-reactive electrophilic groups attached thereto; and

a third reactive compound comprises a C₂-C₁₄ hydrocarbyl group containing zero to 2 heteroatoms selected from N, O, S and combinations thereof, and substituted with at least one functional group capable of undergoing reaction with the primary amino groups or the amine-reactive electrophilic groups.

65. The crosslinkable system of claim 1, wherein:

a first reactive compound comprises a synthetic hydrophilic polymer having at least two sulihydryl groups attached thereto;

a second reactive compound comprises a synthetic hydrophilic polymer having at least two sulfhydryl-reactive electrophilic groups attached thereto; and

a third reactive compound comprises a C₂-C₁₄ hydrocarbyl group containing zero to 2 heteroatoms selected from N, O and combinations thereof, and substituted with at least one functional group capable of undergoing reaction with the sulfhydryl groups or the sulfhydryl-reactive groups.

66. A crosslinked composition prepared by admixing the system of claim 1, with an aqueous solution, with the proviso that if the nucleophilic groups on compound A or the functional groups on compound C are hydroxyl or thiol groups, the aqueous solution contains a base.

67. The composition of claim 66, wherein the base is a non-nucleophilic base.

68. The composition of claim 66, further including a therapeutically effective amount of a biologically active agent.

69. The composition of claim 68, wherein the biologically active agent is selected from the group consisting of:

enzymes, receptor antagonists, receptor agonists, hormones, growth factors, autogenous bone marrow, antibiotics, antimicrobial agents, antibodies, cells and genes.

70. The composition of claim 69, wherein the biologically active agent is a growth factor or a derivative, analog or fragment thereof.

71. The composition of claim 69, wherein the biologically active agent is a cell.

72. The composition of claim 69, wherein the biologically active agent is a gene.

73. The crosslinkable system of claim 1, wherein each crosslinkable compound is physically segregated from each other crosslinkable compound.

74. The crosslinkable system of claim 73, wherein compound A is contained in a sterile aqueous medium.

23. The system of 22, wherein the synthetic hydrophilic polymer is a polyalkylene oxide is selected from the group consisting of polyethylene glycol and poly(ethylene oxide)-poly(propylene oxide) copolymers.

24. The system of claim 23, wherein the polyalkylene oxide is polyethylene glycol.

35. The system of claim 24, wherein the poly(N-vinyl lactam) is selected from the group consisting of poly(vinyl pyrrolidone), poly(vinyl caprolactam), and copolymers thereof.