Multiple plateau battery charging method and system to fully charge the first plateau

• US 6,459,243 B1
• Filed: 12/14/2001
• Issued: 10/01/2002
• Est. Priority Date: 12/14/2001
• Status: Expired due to Term

• Current Assignee: RIOT Energy Incorporated
• Original Assignee: ZINC Matrix Power Incorporated
• Inventors: Cheiky, Michael, Yang, Te-Chien F.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US10/021,838
• Time in Patent Office: 291 Days
• Field of Search: 320/124, 320/125, 320/137, 320/155, 320/157, 320/159, 320/160, 320/162, 320/163, 320/164
• US Class Current: 320/155
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery charging method and system, the battery charging method comprising: charging at least one battery at a first voltage for a first time duration; determining state of charge of the batteries at the end of the first time duration; if the batteries are substantially fully charged at the end of the first time duration, charging the batteries at the first voltage for a second time duration, and charging the batteries at a second voltage for a third duration of time; if the batteries are substantially fully depleted at the end of the first time duration, charging the batteries at the first voltage for an alternate second time duration, and charging the batteries at the second voltage for an alternate third duration of time. The battery charging system comprises: a current source; a cutoff voltage controller and timer; at least one battery; and respective ones of voltage and current regulators, which regulate voltages applied to each of the respective ones of the batteries and current supplied to the respective batteries, the cutoff voltage controller and timer controlling the voltages and controlling time durations of the voltages applied to each of the respective ones of the batteries therethrough control of the voltage and current regulators.

Claims

1. A method of charging at least one battery comprising the following steps:

charging said at least one battery at a first voltage for a first time duration;

determining state of charge of said at least one battery at the end of said first time duration;

if said at least one battery is substantially fully charged at the end of said first time duration, charging said at least one battery at said first voltage for a second time duration, and charging said at least one battery at a second voltage for a third duration of time;

if said at least one battery is substantially fully depleted at the end of said first time duration, charging said at least one battery at said first voltage for an alternate second time duration, and charging said at least one battery at said second voltage for an alternate third duration of time.

2. The method according to claim 1, wherein total time required to charge said at least one battery is the sum of said first time duration, said second time duration and said third time duration, or the sum of said first time duration, said alternate second time duration, and said alternate third time duration.

3. The method according to claim 2, wherein said total time required to charge said at least one battery is substantially equal to battery capacity of said at least one battery divided by charging current supplied to said at least one battery.

4. The method according to claim 1, wherein said first voltage is substantially equal to a voltage between a first plateau and a second plateau of a charging profile of said at least one battery.

5. The method according to claim 1, wherein said second voltage is substantially equal to a voltage on or slightly above a second plateau, prior to a steeply rising curve of a charging profile of said at least one battery.

6. The method according to claim 1, wherein said first duration of time commences at commencement of charging and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.05 and 0.10.

7. The method according to claim 1, wherein

if said at least one battery is substantially fully charged at said end of said first time duration,

said second time duration commences at the end of said first time duration and ends at the beginning of said third time duration, and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.55 and 0.65, and

said third time duration is substantially equal to a factor multiplied by said second time duration, said factor being between 0.45 and 0.55.

8. The method according to claim 1, wherein

if said at least one battery is substantially fully depleted at said end of said first time duration,

said alternate second time duration commences at the end of said first time duration and ends at the beginning of said alternate third time duration, and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.70 and 0.80, and

said alternate third time duration is substantially equal to a factor multiplied by said second time duration, said factor being between 0.15 and 0.25.

9. The method according to claim 1 wherein said steps of said method of charging said at least one battery are controlled by a cutoff voltage controller and timer.

10. The method according to claim 9 wherein said cutoff voltage controller and timer is a microcontroller.

11. The method according to claim 1 wherein said steps of said method of charging said at least one battery are controlled by a microcontroller.

12. A method of charging at least one battery comprising the following steps:

charging said at least one battery at a first voltage for a first time duration;

determining state of charge of said at least one battery at the end of said first time duration;

if said at least one battery is substantially fully charged at the end of said first time duration, charging said at least one battery at said first voltage for a second time duration, and charging said at least one battery at a second voltage for a third duration of time;

if said at least one battery is substantially fully depleted at the end of said first time duration, charging said at least one battery at said first voltage for an alternate second time duration, and charging said at least one battery at said second voltage for an alternate third duration of time;

wherein

total time required to charge said at least one battery is the sum of said first time duration, said second time duration and said third time duration, or the sum of said first time duration, said alternate second time duration, and said alternate third time duration;

said total time required to charge said at least one battery is substantially equal to battery capacity of said at least one battery divided by charging current supplied to said at least one battery;

said first voltage is substantially equal to a voltage between a first plateau and a second plateau of a charging profile of said at least one battery;

said second voltage is substantially equal to a voltage on or slightly above a second plateau, prior to a steeply rising curve of a charging profile of said at least one battery;

said first duration of time commences at commencement of charging and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.05 and 0.10;

if said at least one battery is substantially fully charged at said end of said first time duration,

said second time duration commences at the end of said first time duration, and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.55 and 0.65, and

said third time duration commences at the end of said second time duration, and is substantially equal to a factor multiplied by said second time duration, said factor being between 0.45 and 0.55;

if said at least one battery is substantially fully depleted at said end of said first time duration,

said alternate second time duration commences at the end of said first time duration, and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.70 and 0.80, and

said alternate third time duration commences at the end of said alternate second time duration, and is substantially equal to a factor multiplied by said alternate second time duration, said factor being between 0.15 and 0.25.

13. A battery charging system comprising:

a current source;

a cutoff voltage controller and timer;

at least one battery;

and respective ones of voltage and current regulators, which regulate voltages applied to each said respective one of said batteries and current supplied to each said respective one of said batteries;

said cutoff voltage controller and timer controlling said voltages and controlling time durations of said voltages applied to each of said respective ones of said batteries therethrough control of said voltage and current regulators.

14. The battery charging system according to claim 13, wherein said cutoff voltage controller and timer is a microcontroller.

15. The battery charging system according to claim 13, wherein said battery charging system performs steps of a process of charging said at least one battery.

16. The battery charging system according to claim 15, wherein said cutoff voltage controller and timer controls steps of said process of charging said at least one battery.

17. The battery charging system according to claim 13, wherein said battery charging system performs steps of a process of charging said at least one battery comprising the following steps:

charging said at least one battery at a first voltage for a first time duration;

determining state of charge of said at least one battery at the end of said first time duration;

if said at least one battery is substantially fully charged at the end of said first time duration, charging said at least one battery at said first voltage for a second time duration, and charging said at least one battery at a second voltage for a third time duration;

if said at least one battery is substantially fully depleted at the end of said first time duration, charging said at least one battery at said first voltage for an alternate second time duration, and charging said at least one battery at said second voltage for an alternate third time duration.

18. The battery charging system according to claim 13, wherein said battery charging system performs steps of a process of charging said at least one battery comprising the following steps:

charging said at least one battery at a first voltage for a first time duration;

determining state of charge of said at least one battery at the end of said first time duration;

if said at least one battery is substantially fully charged at the end of said first time duration, charging said at least one battery at said first voltage for a second time duration, and charging said at least one battery at a second voltage for a third duration of time;

if said at least one battery is substantially fully depleted at the end of said first time duration, charging said at least one battery at said first voltage for an alternate second time duration, and charging said at least one battery at said second voltage for an alternate third duration of time;

wherein

total time required to charge said at least one battery is the sum of said first time duration, second time duration and said third time duration, or the sum of said first time duration, said alternate second time duration, and said alternate third time duration;

said total time required to charge said at least one battery is substantially equal to battery capacity of said at least one battery divided by charging current supplied to said at least one battery;

said first voltage is substantially equal to a voltage between a first plateau and a second plateau of a charging profile of said at least one battery;

said second voltage is substantially equal to a voltage on or slightly above a second plateau, prior to a steeply rising curve of a charging profile of said at least one battery;

said first duration of time commences at commencement of charging and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.05 and 0.1;

if said at least one battery is substantially fully charged at said end of said first time duration,

said second time duration commences at the end of said first time duration, and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.55 and 0.65, and

said third time duration commences at the end of said second time duration, and is substantially equal to a factor multiplied by said second time duration, said factor being between 0.45 and 0.55;

if said at least one battery is substantially fully depleted at said end of said first time duration,

said alternate second time duration commences at the end of said first time duration, and is substantially equal to a factor multiplied by battery capacity of said at least one battery divided by charging current supplied to said at least one battery, said factor being between 0.70 and 0.80, and

said alternate third time duration commences at the end of said alternate second time duration, and is substantially equal to a factor multiplied by said alternate second time duration, said factor being between 0.15 and 0.25.