Air bag gas generator and air bag apparatus

• US 6,460,884 B1
• Filed: 07/20/2000
• Issued: 10/08/2002
• Est. Priority Date: 09/28/1998
• Status: Expired due to Term

• Current Assignee: Daicel Chemical Industries Limited
• Original Assignee: Daicel Chemical Industries Limited
• Inventors: Ohji, Nobuyuki, Nakashima, Yoshihiro, Iwai, Yasunori, Katsuda, Nobuyuki
• Primary Examiner(s): Johnson, Brian L.
• Assistant Examiner(s): Lerner, Avraham H.
• Application Number:
  US09/621,006
• Time in Patent Office: 810 Days
• Field of Search: 280/736, 280/741, 102/530, 102/531
• US Class Current: 280/741
• CPC Class Codes: B01D 2279/10 for air bags, e.g. inflators therefor
• CPC Class Codes: B01D 46/24 Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
• CPC Class Codes: B01D 46/2403 characterised by the physical shape or structure of the filtering element
• CPC Class Codes: B60R 2021/01006 Mounting of electrical components in vehicles
• CPC Class Codes: B60R 2021/26029 Ignitors
• CPC Class Codes: B60R 2021/26064 characterised by auto-ignition means
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

A gas generator for an air bag system has, in a housing provided with a gas discharge port, igniters activated upon an impact, and gas generating agents ignited and burnt by the igniters and generate a combustion gas for inflating an air bag, and two combustion chambers storing the gas generating agents. The combustion chambers are concentrically provided so as to be adjacent to each other in the radial direction of the housing, and a communicating hole which allows communication between the combustion chambers is provided, in the housing. The gas generator also has two igniters, two different gas generating agents, a connector having a lead wire, a combustion chamber, igniters provided in an inner cylindrical member, and an automatic ignition member, which can effectively restrain an occupant.

Claims

1. A gas generator for an air bag, comprising:

a housing having a gas discharge port;

ignition means activated upon an impact;

an inner cylindrical member provided inside said housing for accommodating said ignition means therein, said inner cylindrical member defining, in an outer circumference thereof, a first combustion chamber for containing a first gas generating means therein, and being formed;

in an inner circumferential surface thereof, with a stepped notch portion; and

a substantially flat partition wall engaging with the stepped notch portion and defining, inside said inner cylindrical member, a second combustion chamber for containing a second gas generating means therein,

wherein, the first gas generating means and the second gas generating means are different from each other in at least one of a burning rate, a shape, a composition, a composition ratio, an amount, and an amount of generated gas per unit time.

2. A gas generator for an air bag, according to claim 1,

wherein, the first combustion chamber and the second combustion chamber are concentrically provided so as to be adjacent in the radial direction of said housing, and a communicating hole which allows communication between the combustion chambers is provided.

3. A gas generator for an air bag according to claim 1, further comprising:

first ignition means and second ignition means for independently igniting the first;

gas generating means and the second gas generating means, respectively; and

sealing means for closing the gas discharge port for maintaining an internal pressure within said housing to a predetermined level,

wherein, said housing includes a plurality of gas discharge ports closed by said sealing means, and a breaking pressure for breaking said sealing means is adjusted such that said sealing means breaks at multiple stages by differences in the breaking pressure effected by difference in at least one of a diameter, an open area of said plurality of gas discharge ports, and a thickness of said sealing means to suppress a difference in a maximum internal pressure within said housing when the first ignition means and the second ignition means are activated,

wherein the first gas generating means and the second gas generating means are independently ignited and burnt at an optional timing.

4. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein the shapes of the first gas generating means and the second gas generating means are different from each other in terms of at least one of a thickness and a surface area thereof, and the amounts of the first gas generating means and the second gas generating means are different in terms of weight.

5. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein one of the first gas generating means and the second gas generating means has a smaller burning rate (Vs), another of the first gas, generating means and the second gas generating means has a larger burning rate (Vl), and a ratio (Vl/Vs) is in a range between 1 and 14.

6. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein the first gas generating means and the second gas generating means are different from each other in terms of at least one of a thickness and surface area thereof.

7. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein the first gas generating means and the second gas generating means have a different thickness from each other such that one of the first gas generating means and the second gas generating means has a smaller thickness (Ts) and another of the first gas generating means and the second gas generating means has a larger thickness (Tl), a ratio (Tl/Ts) is adjusted to a range between 1 and 100.

8. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein the first gas generating means and the second gas generating means have a different surface areas per a unit weight from each other such that one of the first gas generating means and the second gas generating means has a smaller surface area (Ss), and another of the first gas generating means ;

and the second gas generating means has a larger surface area (Sl), a ratio (Sl/Ss) is in a range between 1 and 50.

9. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein said housing is shorter in an axial direction than a radial direction thereof, and a ratio (TS1:

TS2) of a total surface area (TS1) of the first gas generating means to a total surface area (TS2) of the second gas generating means is adjusted in a range between 1;

50 and 50;

1.

10. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein said housing is shorter in an axial direction than a radial direction thereof, and a ratio (TS1:

TS2) of a total surface area (TS1) of the first gas generating means to a total surface area (TS2) of the second gas generating means is adjusted in a range between 1;

300 and 300;

1.

11. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein said housing is shorter in an axial direction than a radial direction thereof, an amount of the first gas generating means and an amount of the second gas generating means are different from each other in terms of a total weight thereof, and a ratio (TW1:

TW2) of a total weight (TW1) of the first gas generating means to a total weight (TW2) of the second gas generating means is adjusted in a range between 1;

50 and 50;

1.

12. A gas generator for an air bag according to any one of claims 1, 2, and 3, wherein said housing is shorter in an axial direction than a radial direction thereof, an amount of the first gas generating means and an amount of the second gas generating means are different from each other in terms of a total weight, and a ratio (TW1:

TW2) of a total weight (TW1) of the first gas generating means to a total weight (TW2) of the second gas generating. means is adjusted to a range between 1;

300 and 300;

1.

13. An air bag apparatus comprising:

a gas generator for an air bag;

an impact sensor for detecting an impact and activating the gas generator;

an air bag into which a gas generated in the gas generator is introduced to inflate the air bag; and

a module case for storing the air bag,

wherein the gas generator for the air bag is the gas generator for the air bag according to any one of claims 1, 2, and 3.

14. A gas generator for an air bag according to claim 1, further comprising:

sealing means for closing an opening formed in said inner cylindrical member for communicating the first combustion chamber with the second combustion chamber,

wherein, the first combustion chamber communicates with the second combustion chamber by removing said sealing means due to a pressure generated by combustion of the second gas generating means.

15. A gas generator for an air bag according to claim 1, further comprising:

first ignition means and second ignition means, activated upon an impact, are provided within said housing such that central axes of said first ignition means and said second ignition means are parallel to each other.