Vibration resistant electrical connector

• US 6,461,179 B1
• Filed: 09/04/2001
• Issued: 10/08/2002
• Est. Priority Date: 09/04/2001
• Status: Expired due to Term

• Current Assignee: Woodhead Industries Incorporated (Molex Incorporated)
• Original Assignee: Woodhead Industries Incorporated (Molex Incorporated)
• Inventors: Murphy, Joseph F., Sullivan, John P.
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): Prasad, Chandrika
• Application Number:
  US09/945,970
• Time in Patent Office: 399 Days
• Field of Search: 439/253, 439/257, 439/320, 439/322, 439/357
• US Class Current: 439/254
• CPC Class Codes: H01R 13/6277 comprising annular latching means, e.g. ring snapping in an annular groove
• CPC Class Codes: H01R 13/6456 comprising keying elements at different positions along the periphery of the connector

Abstract

A quick disconnect electrical connector resistant to vibration-induced disconnect includes a male connector and a female connector each having opposing segments of flexible thread which inter-engage when the male and female are assembled. The thread segments of the female connector are on a flexible wall which deflects to permit mating engagement when the two connectors are pushed together. The male and female connectors are keyed together when assembled to prevent rotation; and the flexible thread segments engage to prevent unintentional disconnect.

Claims

1. An electrical connector comprising:

an insert of non-conducting material;

a plurality of electrical connecting elements carried by said insert;

a protective overmold body extending at least partially about said insert and defining a generally cylindrical surface extending circumferentially about said connecting elements, said overmold body further defining first and second segments of flexible threads formed on said cylindrical surface and diametrically located relative to each other.

2. The connector of claim 1 wherein said connecting elements are female and said connector is a female connector, said protective overmold body including a cylindrical flexible wall defining said cylindrical surface on the interior of said wall and spaced from an opposing wall of said insert to define an annular region for receiving a male insert of a mating male connector.

3. The apparatus of claim 2 wherein said female insert includes one of a key and keyway for assembling to the other of a key and keyway on a male insert, whereby said female connector may not be turned relative to a mating male connector to which it is assembled.

4. The apparatus of claim 3 wherein said thread segments define discontinuous portions of a helical thread.

5. The apparatus of claim 3 wherein said thread segments comprise discontinuous parallel threads.

6. The apparatus of claim 1 wherein said connecting elements are male and said connector is a male connector;

and said protective overmold includes a cylindrical outer wall providing said cylindrical surface on the exterior of said outer wall of said male insert and adapted to be received in an annular space of a mating female connector.

7. The apparatus of claim 6 further including a female connector comprising a female insert carrying female connecting elements;

and

an overmold body including a flexible cylindrical wall defining opposing segments of threads on opposing sides thereof, said female insert defining an outer flexible wall spaced from said cylindrical outer wall of said male connector when said male and female connectors are assembled together and corresponding thread segments of said male and female connectors are interengaged.

8. The apparatus of claim 7 wherein one of said male and female inserts defines a keyway and the other of said male and female inserts defines a key adapted to be received in said keyway when said male and female connectors are connected together.

9. The apparatus of claim 8 characterized in that a pull force in the range of 10-30 pounds is required to disconnect said male and female connectors when assembled together.

10. The apparatus of claim 9 wherein each of said segments of thread extend about its associated cylindrical overmold surface over an included angle in the range of 60°

-120°

.

11. The apparatus of claim 9 wherein each of said segments of thread extend over an included angle of approximately 90°

.

12. The apparatus of claim 11 wherein said peripheral wall of said female connector defines a first frusto-conical surface and said overmold body of said male connector defines a second frusto-conical surface adapted to engage and seal with said first frusto-conical surface when said male and female connectors are assembled.

13. Apparatus comprising:

an insert of insulating material;

a plurality of female connecting-elements at least partially embedded in said insert;

an electric cable including a plurality of wires, each connected to an associated one of said female connecting elements;

an overmold body molded about a portion of said insert and an adjacent portion of said cable, said overmold body including a generally cylindrical, flexible wall having an inner surface opposing and spaced from said insert and at least first and second separated segments of thread integrally molded onto said inner surface.

14. The apparatus of claim 13 wherein said thread segments include helical screw threads.

15. The apparatus of claim 13 wherein said thread segments include parallel threads.

16. The apparatus of claim 13 wherein said overmold body is made of a moldable plastic material having a hardness measuring in the range of approximately 70 to 100 in the Shore A scale.

17. The apparatus of claim 16 wherein each of said thread segments extends circumferentially about said inner surface over an included angle in the range of approximately 60°

-120°

.

18. The apparatus of claim 17 wherein said included angle for each thread segment is approximately 90°

.

19. An electrical connector comprising:

an insert of insulating material;

a plurality of connecting elements at least partially embedded in said insert;

an electrical cable having a plurality of wires; and

an overmold body of moldable plastic material having a durometer rating in the range of approximately 70 to 100 on the Shore A scale, said overmold body being molded about a portion of said insert and said electrical cable, said wires connected to said connecting elements of said insert, said overmold body defining at least first and second segments of thread, each segment extending about a convex cylindrical surface formed on said overmold body.

20. The connector of claim 19 wherein said thread segments comprise two separated segments arranged in diametrically opposed relation and extending thereabout over an included angle in the range of approximately 60°

to 120°

.

21. The connector of claim 20 wherein the threads of each of said segments are screw threads arranged in a helical pattern and extend over an included angle of approximately 45°

.

22. The connector of claim 21 wherein said insert defines one of a keyway and a key extending longitudinally thereof whereby when said connector is assembled to a mating connector, the mated connectors are restrained against rotation.