Inflatable member for an endoscope sheath

• US 6,461,294 B1
• Filed: 10/30/2000
• Issued: 10/08/2002
• Est. Priority Date: 10/30/2000
• Status: Expired due to Term

• Current Assignee: Cogentix Medical, Inc. (2941881 Canada, Inc.)
• Original Assignee: Vision-Sciences Incorporated (2941881 Canada, Inc.)
• Inventors: Oneda, Katsumi, Harhen, Edward Paul
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Fastovsky, Leonid M
• Application Number:
  US09/702,155
• Time in Patent Office: 708 Days
• Field of Search: 606/190, 606/194, 606/198, 606/153, 604/101.05, 604/509, 604/907, 604/919, 604/96.01, 604/523, 600/114, 600/116, 600/125, 600/121, 600/115, 600/123, 600/104
• US Class Current: 600/116
• CPC Class Codes: A61B 1/00082 Balloons
• CPC Class Codes: A61B 1/00142 with means for preventing contamination, e.g. by using a sanitary sheath
• CPC Class Codes: A61B 1/012 characterised by internal passages or accessories therefor
• CPC Class Codes: A61B 1/267 for the respiratory tract, e.g. laryngoscopes, bronchoscopes
• CPC Class Codes: A61B 1/273 for the upper alimentary canal, e.g. oesophagoscopes, gastroscopes
• CPC Class Codes: A61M 25/1011 Multiple balloon catheters

Abstract

Apparatus and methods for attaching and forming enclosed inflatable members on an endoscope assembly with a disposable sheath are disclosed. In one embodiment, an apparatus includes a flexible and resilient cuff member that is positioned on the outer surface of the disposable sheath and sealably and fixedly bonded to the sheath cover material at the cuff edges to form an annular space capable of being inflated. The inflatable member formed thereby is inflated through a lumen internal to the sheath that has an opening into the interior annular space. In another embodiment, the annular space may be divided into separate inflatable lobes. In still another embodiment, the cuff member is a flexible and resilient member that is substantially toroidal in shape that is positioned on the outer surface of the sheath. In a further embodiment, the inflatable member is formed from an excess length of sheath cover material disposed on the disposable sheath. A single reentrant fold of sheath material is formed with an edge that is sealably and fixedly bonded to the sheath cover material to form an annular space capable of inflation. In alternate embodiments, the excess length of cover material may be used to form members with dual reentrant folds that comprise inflatable members with single and dual inflatable lobes.

Claims

1. An endoscope assembly for insertion into an internal passage in a human patient, comprising:

an elongated flexible insertion tube;

a fluid impermeable flexible sheath having a distal end and positioned over the insertion tube;

a fluid passage adapted to communicate a fluid and extending through the flexible sheath to define at least one opening in the flexible sheath; and

at least one circumferential radially expandable flexible member positioned on the flexible sheath and sealably attached to the flexible sheath to form an enclosed inflatable annular space in fluid communication with the at least one opening.

2. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a substantially resilient material.

3. The endoscope assembly according to claim 1 wherein the fluid passage is further comprised of a lumen extending from the opening in the flexible sheath to a source of pressurized fluid.

4. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a reentrant fold in the flexible sheath to form a circumferential flap with a circumferential base adjoining the flexible insertion tube and a circumferential edge disposed away from the base, the flap extending over the opening in the flexible sheath and the edge being sealably attached to the flexible sheath.

5. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a first reentrant fold in the flexible sheath to form a first circumferential edge and a second reentrant fold in the flexible sheath to form a second circumferential edge, the first and second edges substantially abutting the opening and sealably attached to the flexible sheath proximate to the opening to form an enclosed space capable of inflation.

6. The endoscope assembly according to claim 1 wherein the opening in the flexible sheath comprises a plurality of openings and wherein the flexible member is further comprised of a first reentrant fold in the flexible sheath to form a first circumferential edge and a second reentrant fold in the flexible sheath to form a second circumferential edge, the first and second edges sealably attached to the flexible sheath proximate to the openings, the flexible member being further sealably attached to the flexible sheath at a position intermediate between the first and second circumferential edges to form a pair of enclosed annular spaces, each space being in fluid communication with at least one of the plurality of openings.

7. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of an annular ring of a flexible material with an inner face and an outer face, the inner face being substantially in facial contact with the flexible sheath when not inflated, and the outer face being disposed away from the flexible sheath and having first and second peripheral edges which are sealably attached to the sheath.

8. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a toroidally-shaped member with an inner circumference and an outer circumference, the inner circumference being in facial contact with the flexible sheath, and the outer circumference being disposed away from the sheath, the inner circumference having an opening positioned over the first opening in the flexible sheath and being sealably attached to the sheath at the inner circumference.

9. The endoscope assembly according to claim 1 wherein the opening in the flexible sheath comprises a plurality of openings and wherein the flexible member is further comprised of an annular ring of a flexible material with an inner face and an outer face, the inner face being substantially in facial contact with the flexible sheath when not inflated, and the outer face being disposed away from the flexible sheath and having first and second peripheral edges which are sealably attached to the sheath, the inner face being further sealably attached to the flexible sheath at a position intermediate between the first and second peripheral edges to form a pair of enclosed annular spaces, each space being in fluid communication with at least one of the plurality of openings.

10. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a silicone rubber.

11. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a polyurethane material.

12. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of a latex rubber.

13. The endoscope assembly according to claim 1 wherein the flexible member is further comprised of an elastomer with a durometer value of between approximately 30 and 50.

14. The endoscope assembly according to claim 1 wherein the flexible member is comprised of KRATON®

.

15. The endoscope assembly according to claim 1 wherein the flexible member is comprised of C-FLEX®

.

16. The endoscope assembly according to claim 1 wherein the flexible member is comprised of polyvinylchloride.

17. The endoscope assembly according to claim 1 wherein the flexible member is comprised of a material with a thickness of approximately about 0.003 inches to approximately about 0.010 inches.

18. The endoscope assembly according to claim 1 wherein the flexible member is sealably attached to the flexible sheath with an adhesive.

19. The endoscope assembly according to claim 18 wherein the adhesive is cyanoacrylate.

20. The endoscope assembly according to claim 1 wherein the flexible member is sealably attached to the flexible sheath by thermal fusion.

21. The endoscope assembly according to claim 1 wherein the flexible member is sealably attached to the flexible sheath with surgical thread.

56. The endoscope assembly of claim 1 wherein the circumferential radially expandable flexible member is comprised of a circumferential radially expandable flexible member positioned substantially proximate to the distal end of the flexible sheath.

58. The endoscope assembly of claim 1 wherein the opening in the flexible sheath is proximate to the distal end of the flexible sheath.

22. In an endoscope having an elongated flexible insertion tube, a disposable sheath, comprising:

a fluid impermeable flexible sheath having a distal end and adapted to be positioned over the insertion tube;

a fluid passage to communicate a fluid and extending through the flexible sheath to define at least one opening in the flexible sheath; and

a circumferential radially expandable flexible member positioned on the flexible sheath and sealably attached to the flexible sheath to form an enclosed inflatable annular space in fluid communication with the at least one opening.

23. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a substantially resilient material.

24. The disposable sheath according to claim 22 wherein the fluid passage is further comprised of a lumen extending from the opening in the flexible sheath to a source of pressurized fluid.

25. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a reentrant fold in the flexible sheath to form a circumferential flap with a circumferential base adjoining the flexible insertion tube and a circumferential edge disposed away from the base, the flap extending over the opening in the flexible sheath and the edge being sealably attached to the flexible sheath.

26. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a first reentrant fold in the flexible sheath to form a first circumferential edge and a second reentrant fold in the flexible sheath to form a second circumferential edge, the first and second edges substantially abutting the opening and sealably attached to the flexible sheath proximate to the opening to form an enclosed space capable of inflation.

27. The disposable sheath according to claim 22 wherein the opening in the flexible sheath comprises a plurality of openings and wherein the flexible member is further comprised of a first reentrant fold in the flexible sheath to form a first circumferential edge and a second reentrant fold in the flexible sheath to form a second circumferential edge, the first and second edges sealably attached to the flexible sheath proximate to the openings, the flexible member being further sealably attached to the flexible sheath at a position intermediate between the first and second circumferential edges to form a pair of enclosed annular spaces, each space being in fluid communication with at least one of the plurality of openings.

28. The disposable sheath according to claim 22 wherein the flexible member is further comprised of an annular ring of a flexible material with an inner face and an outer face, the inner face being substantially in facial contact with the flexible sheath when not inflated, and the outer face being disposed away from the flexible sheath and having first and second peripheral edges which are sealably attached to the sheath.

29. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a toroidally-shaped member with an inner circumference and an outer circumference, the inner circumference being in facial contact with the flexible sheath, and the outer circumference being disposed away from the sheath, the inner circumference having an opening positioned over the first opening in the flexible sheath and being sealably attached to the sheath at the inner circumference.

30. The disposable sheath according to claim 22 wherein the opening in the flexible sheath comprises a plurality of openings and wherein the flexible member is further comprised of an annular ring of a flexible material with an inner face and an outer face, the inner face being substantially in facial contact with the flexible sheath when not inflated, and the outer face being disposed away from the flexible sheath and having first and second peripheral edges which are sealably attached to the sheath, the inner face being further sealably attached to the flexible sheath at a position intermediate between the first and second peripheral edges to form a pair of enclosed annular spaces, each space being in fluid communication with at least one of the plurality of openings.

31. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a silicone rubber.

32. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a polyurethane material.

33. The disposable sheath according to claim 22 wherein the flexible member is further comprised of a latex rubber.

34. The disposable sheath according to claim 22 wherein the flexible member is further comprised of an elastomer with a durometer value of between approximately 30 and 50.

35. The disposable sheath according to claim 22 wherein the flexible member is comprised of KRATON®

.

36. The disposable sheath according to claim 22 wherein the flexible member is comprised of C-FLEX®

.

37. The disposable sheath according to claim 22 wherein the flexible member is comprised of polyvinylchloride.

38. The disposable sheath according to claim 22 wherein the flexible member is comprised of a material with a thickness of approximately about 0.003 inches to approximately about 0.010 inches.

39. The disposable sheath according to claim 22 wherein the flexible member is sealably attached to the flexible sheath with an adhesive.

40. The disposable sheath according to claim 39 wherein the adhesive is cyanoacrylate.

41. The disposable sheath according to claim 22 wherein the flexible member is sealably attached to the flexible sheath by thermal fusion.

42. The disposable sheath according to claim 22 wherein the flexible member is sealably attached to the flexible sheath with surgical thread.

57. The endoscope of claim 22 wherein the circumferential radially expandable flexible member is comprised of a circumferential radially expandable flexible member positioned substantially proximate to the distal end of the flexible sheath.

43. A method of forming a circumferential radially expandable flexible member on an insertion tube of an endoscope assembly, comprising:

drawing a fluid impermeable flexible sheath over a surface of an elongated flexible insertion tube;

forming a fluid passage that extends through the flexible sheath to define at least one opening in the sheath; and

forming a circumferential radially expandable flexible member in fluid communication with the at least one opening in the flexible sheath to define an enclosed annular space adapted to be inflated.

44. The method according to claim 43 wherein the step of forming a fluid passage further comprises forming a lumen extending from the opening in the flexible sheath to the source of pressurized fluid.

45. The method according to claim 43 wherein the step of forming a flexible member further comprises forming a reentrant fold in the flexible sheath to form a circumferential flap having a circumferential edge disposed away from the insertion tube, extending the flap over the opening in the sheath, and sealably joining the circumferential edge to the flexible sheath to form an enclosed annular space in fluid communication with the opening.

46. The method according to claim 43 wherein the step of forming a flexible member is further comprised of a first reentrant fold in the flexible sheath to form a first circumferential edge and a second reentrant fold in the flexible sheath to form a second circumferential edge, the first and second edges substantially abutting the opening and sealably attached to the flexible sheath proximate to the opening.

47. A method of using an endoscope with a flexible sheath to visually examine an internal passage in a human patient, comprising:

positioning a flexible sheath having a circumferential radially expandable member over the insertion tube of the endoscope;

inserting the insertion tube of the endoscope with the flexible sheath positioned thereon into a passage in the human body;

locating a region within the passage to be viewed endoscopically;

circumferentially expanding a localized region of the sheath extending circumferentially around the periphery of the sheath to substantially lock the endoscope proximate to the region; and

viewing the region.

48. The method according to claim 47 wherein the step of viewing further comprises viewing the region using a fiber optic device.

49. The method according to claim 47 wherein the step of viewing further comprises viewing the region using a camera.

50. The method according to claim 47 wherein the step of circumferentially expanding a localized region of the sheath further comprises sealably isolating the cavity.

51. A method of using an endoscope with a flexible sheath to extract cellular material from an internal passage in a human patient, comprising:

positioning a flexible sheath having a circumferential radially expandable member over the insertion tube of the endoscope;

inserting the insertion tube of the endoscope with the flexible sheath positioned thereon into a passage in the human body;

locating a region within the passage from which cellular material is to be removed;

circumferentially expanding a localized region of the sheath extending circumferentially around the periphery of the sheath to substantially lock the endoscope proximate to the region; and

removing the cellular material from the region.

52. The method according to claim 51 wherein the step of removing cellular material is further comprised of removing cellular material by a lavage procedure.

53. The method according to claim 51 wherein the step of removing cellular material is further comprised of removing cellular material with an elongated forceps that is extended along the insertion length of the endoscope.

54. The method according to claim 51 wherein the step of removing cellular material is further comprised of removing cellular material with a brush that is extended along the insertion length of the endoscope.

55. The method according to claim 51 wherein the step of circumferentially expanding a localized region of the sheath further comprises sealably isolating the cavity.

59. An endoscope having an elongated flexible insertion tube, a disposable sheath, comprising:

a fluid impermeable flexible sheath having a distal end and structured to be positioned over the insertion tube;

a fluid passage structured to communicate a fluid, the passage extending through the insertion tube and having a plurality of openings projecting through the flexible sheath; and

a plurality of radially expandable flexible members positioned on the flexible sheath, each member being spaced apart from the other members and each member being sealably attached to the flexible sheath to form an enclosed annular inflatable space in fluid communication with at least one of the plurality of openings.

60. The disposable sheath according to claim 59 wherein the plurality of flexible members is further comprised of a substantially resilient material having a material thickness.

61. The disposable sheath according to claim 59 wherein the plurality of flexible members is further comprised of a plurality of non-uniformly spaced apart flexible members.

62. The disposable sheath according to claim 60 wherein at least one of the plurality of flexible members is comprised of a resilient material having a material thickness that substantially differs from the material thickness of the other flexible members.

63. The disposable sheath according to claim 60 wherein at least one of the plurality of flexible members is comprised of a resilient material that differs from the material comprising the other flexible members.

64. The disposable sheath according to claim 59 wherein the fluid passage is further comprised of a lumen in fluid communication with each opening in the flexible sheath and fluidly coupled to a source of pressurized fluid.