Foldable transformer

• US 6,462,975 B1
• Filed: 09/12/2001
• Issued: 10/08/2002
• Est. Priority Date: 05/23/2001
• Status: Expired due to Term

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Hung, Ming-Yu, Cheng, YungFu, Shen, Fu-Shen
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US09/954,110
• Time in Patent Office: 391 Days
• Field of Search: 363/144, 363/146, 439/620
• US Class Current: 363/146
• CPC Class Codes: H01F 27/002 Arrangements provided on the transformer facilitating its transport
• CPC Class Codes: H01F 30/10 Single-phase transformers H01F30/16 takes precedence

Abstract

A foldable transformer includes an enclosure (10), a plug assembly (12), and a locating assembly (14). The enclosure has a storage cavity (16) at a top end thereof. A window (20) is defined in the enclosure in communication with a bottom portion of the storage cavity, for receiving the plug assembly therethrough. The plug assembly includes a pair of inserting pins (34), a rotatable rod (36) having an arched profile, a pair of metal ears (38), and a pair spring pins (44). Each inserting pin is made of conductive material, is insert-molded in the rod, and electrically connects with a corresponding ear. The locating assembly includes a pair of slots (48) for receiving the spring pins, and a cam (56) for resiliently engaging with the plug assembly so that the plug assembly can be disengagably fixed in a folded position or an unfolded position.

Claims

1. A foldable transformer comprising:

an insulative enclosure defining a storage cavity and a window in communication with a lower portion of the cavity;

a plug assembly having an insulative rod, two inserting pins fixed to the rod, two metal ears fixed at opposite ends of the rod and electrically connecting with the inserting pins respectively, and two spring pins, each spring pin having a first end engaging with a corresponding ear, a second end pressed by the enclosure to engage with a corresponding ear, and a bent portion being adapted to be soldered to an electrical wire; and

a locating assembly fixed to the enclosure, the locating assembly defining a pair of slots for extension of the bent portions of the spring pins therethrough, the locating assembly further comprising a cam engaging with the rod when the plug assembly is disposed at an unfolded position in which the inserting pins protrude out from the storage cavity, and a pair of holding blocks located below the cam and engaging with the rod when the plug assembly is moved to a folded position in which the inserting pins are accommodated in the storage cavity.

2. The foldable transformer as described in claim 1, wherein a pair of tabs is formed on the enclosure above the window, and each tab forms a locating block securely engaging with the locating assembly.

3. The foldable transformer as described in claim 1, wherein the rod has a protrusion, the protrusion engages with the cam when the plug is at the unfolded position, the rod also has a pair of projections extending from opposite sides of the protrusion respectively, and the projections engage with the holding blocks when the plug is moved to the folded position.

4. The foldable transformer as described in claim 3, wherein the cam includes a slanted face, a flat face and a step between the slanted and flat faces, and the protrusion of the rod engages with the step when the plug assembly is at the unfolded position.

5. The foldable transformer as described in claim 1, wherein the locating assembly includes a pair of locating holes for extension of the locating blocks therethrough.

6. The foldable transformer as described in claim 1, wherein each holding block has a sloped face declining toward a free end thereof, and the projections of the rod engage with the sloped faces of the holding blocks when the plug assembly is rotated to the folded position.

7. The foldable transformer as described in claim 1, wherein the cam is resiliently movable.

8. The foldable transformer as described in claim 7, wherein the protrusion has an arcuate profile.

9. The foldable transformer as described in claim 7, wherein the enclosure further comprises a locating tab extending through the locating assembly and fixedly engaging therewith.

10. The foldable transformer as described in claim 8, wherein the locating tab forms a locating block at a free end thereof, and the locating block engages with the locating assembly.

11. The foldable transformer as described in claim 7, wherein the cam is resiliently movable.

12. The foldable transformer as described in claim 7, wherein the protrusion has an arcuate profile.

13. The foldable transformer as described in claim 7, wherein the holding block has a sloped face declining toward a free end thereof, and the projection engages with the sloped face when the plug assembly is rotated to the position in which the inserting pins are accommodated in the storage cavity.

14. The foldable transformer as described in claim 7, wherein the enclosure has a bottom wall located at a bottom of the window, the bottom wall defines a receiving opening therein, and the holding block is received in the receiving opening such that a rear end of the holding block engages with the bottom wall.

15. A foldable transformer comprising:

an insulative enclosure having a storage cavity at a junction of a top face and a front face thereof, and a window defined below the storage cavity;

a plug assembly pivotably mounted in the storage cavity of the enclosure, the plug assembly having an insulative rod, a pair of inserting pins fixed to the rod, and means for electrically connecting the inserting pins with a circuit for power transformation, the rod forming a protrusion and a projection on a circumferential periphery thereof; and

a locating assembly fixed to the enclosure, the locating assembly having a cam forming a step on its front face, wherein the protrusion engages with the step when the plug assembly is disposed at a position such that the inserting pins extend outwardly from the storage cavity, the locating assembly further having a holding block below the cam, the projection engaging with the holding block when the plug assembly is rotated to a position in which the inserting pins are accommodated in the storage cavity.

16. A foldable transformer comprising:

an insulative enclosure defining a storage cavity and a window thereabouts;

a plug assembly pivotally mounted in the cavity, said plug assembly including a pair of conductive inserting pins adapted to be rotatable with regard to the enclosure, and a pair of conductive spring pins mechanically and electrically connected to the pair of inserting pins, respectively, said pair of spring pins being stationary relative to the enclosure and adapted to be connected to other electronic devices via wires; and

a locating assembly fixed to the enclosure and retainably engaged with the spring pins;

wherein

said pair of spring pins not only performs electrical function for power transfer, but also provides elasticity to urge the inserting pins in either an exposed position or a hidden position reliably and also to allow the pair of inserting pins to be smoothly rotated between said two positions.

17. The transformer as described in claim 16, wherein said locating assembly defines a pair of slots through which the spring pins extend, respectively.