Ink jet printing apparatus with balanced thermal actuator

• US 6,464,340 B2
• Filed: 03/02/2001
• Issued: 10/15/2002
• Est. Priority Date: 03/25/1998
• Status: Expired due to Term

• Current Assignee: Memjet Technology Ltd. (Memjet Limited)
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia
• Primary Examiner(s): Gordon, Raquel Yvette
• Application Number:
  US09/798,751
• Publication Number:
  US 20010008409A1
• Time in Patent Office: 592 Days
• Field of Search: 347/54, 347/68, 347/69, 347/70, 347/71, 347/72, 347/50, 347/40, 347/20, 347/44, 347/47, 347/27, 347/63, 399/261, 361/700, 310/328-330, 298/901
• US Class Current: 347/54
• CPC Class Codes: B41J 2/14427 Structure of ink jet print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/1628 dry etching
• CPC Class Codes: B41J 2/1631 photolithography
• CPC Class Codes: B41J 2/1632 machining
• CPC Class Codes: B41J 2/1635 dividing the wafer into individual chips
• CPC Class Codes: B41J 2/1639 sacrificial molding
• CPC Class Codes: B41J 2/1642 thin film formation by CVD [chemical vapor deposition]
• CPC Class Codes: B41J 2/1643 thin film formation by plating
• CPC Class Codes: B41J 2/1645 thin film formation by spincoating
• CPC Class Codes: B41J 2/1646 thin film formation by sputtering
• CPC Class Codes: B41J 2/1648 Production of print heads with thermal bend detached actuators
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves
• CPC Class Codes: B41J 2002/14435 Moving nozzle made of thermal bend detached actuator
• CPC Class Codes: B41J 2002/14443 Nozzle guard

Abstract

An ink jet nozzle assembly includes a nozzle chamber having an inlet receiving ink from a reservoir and a nozzle through which ink from the chamber can be ejected. The chamber includes a fixed portion and a movable portion configured such that relative movement in an ejection phase reduces an effective volume of the chamber and alternate relative movement in a refill phase enlarges the effective volume of the chamber. A pair of spaced apart actuating arms is connected with the movable portion and undergo selective differential thermal expansion upon heating so as to effect the relative movement. The inlet is positioned and dimensioned relative to the nozzle such that ink is ejected preferentially from the chamber through the nozzle in droplet form in the ejection phase, and ink is alternately drawn preferentially into the chamber from the reservoir through the inlet in the refill phase.

Claims

1. An ink jet nozzle assembly including a nozzle chamber and a nozzle, the chamber including a movable portion and a pair of actuating arms connected to or formed integrally with the movable portion and functioning in use to selectively move said movable portion to eject ink from the chamber via said nozzle, the actuating arms having equivalent thermal expansion characteristics so as to avoid differential thermal expansion in response to changes in ambient temperature.

2. An assembly according to claim 1 wherein:

said nozzle chamber has an inlet in fluid communication with an ink reservoir;

the chamber includes a fixed portion configured with said movable portion such that relative movement in an ejection phase reduces an effective volume of the chamber, and alternate relative movement in a refill phase enlarges the effective volume of the chamber;

the actuating arms are spaced apart and are adapted for selective differential thermal expansion upon heating so as to effect said relative movement; and

the inlet is positioned and dimensioned relative to the nozzle such that ink is ejected preferentially from the chamber through said nozzle in droplet form in the ejection phase, and ink is alternately drawn preferentially into the chamber from the reservoir through the inlet in the refill phase.

3. An assembly according to claim 2 wherein the movable portion includes the nozzle and the fixed portion is mounted on a substrate.

4. An assembly according to claim 3 wherein the actuating arms effectively extend between the movable portion and the substrate.

5. An assembly according to claim 2 wherein the fixed portion includes the nozzle mounted on a substrate and the movable portion includes an ejection paddle.

6. An assembly according to claim 5 wherein the actuating arms effectively extend between the substrate and the ejection paddle.

7. An assembly according to claim 2 wherein the actuating arms are located substantially within the chamber.

8. An assembly according to claim 2 wherein the actuating arms are located substantially outside the chamber.

9. An assembly according to claim 8 wherein the fixed portion includes a slotted sidewall in the chamber through which the actuating arms are connected to the movable portion.

10. An assembly according to claim 2 wherein the actuating arms are of substantially the same cross-sectional profile relative to one another.

11. An assembly according to claim 2 wherein the actuating arms are of different cross-sectional profile relative to one another.

12. An assembly according to claim 2 wherein the arms are of substantially the same material composition relative to one another.

13. An assembly according to claim 2 wherein the arms are of different material composition relative to one another.

14. An assembly according to claim 2 wherein the arms are substantially parallel to one another.

15. An assembly according to claim 2 wherein the arms are substantially non-parallel to one another.

16. An assembly according to claim 2 wherein one arm is adapted to be heated to a higher temperatures than the other arm in order to effect thermal actuation.

17. An assembly according to claim 2 wherein the respective arms are formed from multiple layers of different material compositions disposed such that thermal expansion or contraction in one arm due to the ambient temperature fluctuations is balances by a substantially corresponding thermal expansion or contraction in the other arm.

18. An assembly according to claim 2, manufactured using micro-electro-mechanical-systems (MEMS) techniques.

19. An assembly according to claim 1 wherein an electric current is passed through one said actuating arm and not the other said actuating arm in use.