Strain gage sensor having an unstrained area

• US 6,467,361 B2
• Filed: 05/08/2001
• Issued: 10/22/2002
• Est. Priority Date: 03/20/2001
• Status: Expired due to Term

• Current Assignee: CTS Corporation
• Original Assignee: CTS Corporation
• Inventors: Blakesley, Patrick B., Newcomer, James, Rainey, Robert
• Primary Examiner(s): Noori, Max
• Application Number:
  US09/850,774
• Publication Number:
  US 20020134167A1
• Time in Patent Office: 532 Days
• Field of Search: 737/95, 737/89, 737/96, 737/97, 738/620.44, 738/620.45, 738/620.46, 738/626.37
• US Class Current: 73/862.637
• CPC Class Codes: G01G 3/1402 Special supports with preselected places to mount the resistance strain gauges; Mounting of supports
• CPC Class Codes: G01L 1/2206 Special supports with preselected places to mount the resistance strain gauges; Mounting of supports

Abstract

A strain gage for measuring an applied force or weight. The strain gage includes a substrate having a tapered center section that is adapted to be stressed in response to the applied force. A strained resistor is mounted on the center section of the substrate. A wing section is attached to the center section. The wing section is adapted to be not stressed by the applied force. An unstrained resistor is mounted on the wing section. A terminal section is mounted to the center section and the wing section.

Claims

1. A strain gage for measuring a force applied to the strain gage, comprising:

a) a substrate including;

1) a center section that is adapted to flex in response to the applied weight;

2) at least one step section attached to the center section, the center section located adjacent the step section, the step section adapted to concentrate the weight applied thereon onto to the center section; and

3) at least one outer section attached to the step section;

b) at least one strained resistor, mounted on the center section of the substrate, for generating an electrical signal in response to the substrate being stressed;

c) at least one wing section attached to the center section, the wing section adapted to be out of a strain path; and

d) at least one unstrained resistor mounted on the wing section.

2. The strain gage according to claim 1, wherein the strained and unstrained resistors are connected to form a wheatstone bridge.

3. The stain gage according to claim 2, wherein the wheatstone bridge is connected to a signal conditioning electronics mounted on the wing section.

4. The strain gage according to claim 1, wherein the wing section is connected to the center section by a bridge.

5. The strain gage according to claim 1, wherein at least one terminal is mounted on the wing section.

6. A strain gage for measuring a force applied to the strain gage, comprising:

a) a substrate including;

1) a center section that is adapted to flex in response to the applied weight;

2) at least one wing section attached to the center section, the wing section located adjacent the center section; and

3) a terminal section attached to the wing section and the center section;

b) at least one strained resistor, mounted on the center section of the substrate, for generating an electrical signal in response to the substrate being stressed; and

c) at least one unstrained resistor mounted on the wing section.

7. The strain gage according to claim 6, wherein the strained and unstrained resistors are connected to form a wheatstone bridge.

8. The strain gage according to claim 7, wherein the wheatstone bridge is connected to a signal conditioning electronics.

9. The strain gage according to claim 6, wherein the wing section is connected to the center section by a bridge.

10. The strain gage according to claim 6, wherein the center section is tapered.

11. A strain gage for measuring an applied force, comprising:

a) a gull wing shaped substrate having a center section that is adapted to be stressed in response to the applied force and a pair of outer sections attached to the center section;

b) at least one strained resistor, mounted on the center section of the substrate;

c) at least one wing section attached to the center section, the wing section adapted to be not stressed by the applied force; and

d) at least one unstrained resistor, mounted on the wing section.

12. The strain gage according to claim 11, wherein a step section is attached between the center section and the outer sections, the step sections adapted to concentrate the applied force onto the center section.

13. The strain gage according to claim 11, wherein the wing section is connected to the center section by a bridge.

14. The strain gage according to claim 11, wherein the strained and unstrained resistors are connected to form a wheatstone bridge.

15. A strain gage for measuring an applied weight, comprising:

a) a substrate having a tapered center section that is adapted to be stressed in response to the applied weight;

b) at least one strained resistor, mounted on the center section of the substrate;

c) at least one wing section attached to the center section, the wing section adapted to be not stressed by the applied weight;

d) at least one unstrained resistor, mounted on the wing section;

e) a terminal section mounted to the center section and the wing section.

16. The strain gage according to claim 15, wherein the wing section is connected to the center section by a bridge.

17. The strain gage according to claim 15, wherein the strained and unstrained resistors are connected to form a wheatstone bridge.

18. The strain gage according to claim 15, wherein a mounting aperture is located between the terminal section and the center section.

19. A strain gage for measuring an applied force, comprising:

a) a substrate having a strain bearing section and a non-strain bearing section;

b) at least one strained resistor, mounted on the strain bearing section, the strained resistor changing resistance in response to the magnitude of the applied force; and

c) at least one unstrained resistor, mounted on the non-strain bearing section, the unstrained resistor having a substantially constant resistance.

20. The strain gage according to claim 19, wherein the strain bearing section is tapered.

21. The strain gage according to claim 19, wherein the strain bearing section is gull-wing shaped.

22. The strain gage according to claim 19, wherein the strained and unstrained resistors are connected to form a wheatstone bridge.

23. The strain gage according to claim 19, wherein the strain gage is mounted to a vehicle seat for measuring the weight of a seat occupant.