Gas leakage detection and fail-safe control method for gas-fueled internal combustion engine and apparatus for implementing the same

• US 6,467,466 B1
• Filed: 07/24/2000
• Issued: 10/22/2002
• Est. Priority Date: 07/30/1999
• Status: Expired due to Term

• Current Assignee: Fujitsu Ten Limited (DENSO Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Fujitsu Ten Limited (DENSO Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Maekawa, Masahiro, Matsuoka, Hiroki, Aki, Takahiro, Igarashi, Kohei
• Primary Examiner(s): Kamen, Noah P.
• Application Number:
  US09/624,250
• Time in Patent Office: 820 Days
• Field of Search: 73/405.R, 123/527, 123/529, 123/198.D
• US Class Current: 123/529
• CPC Class Codes: F02D 19/021 Control of components of the fuel supply system
• CPC Class Codes: F02D 19/025 Failure diagnosis or prevention; Safety measures; Testing
• CPC Class Codes: F02D 19/027 Determining the fuel pressure, temperature or volume flow, the fuel tank fill level or a valve position
• CPC Class Codes: F02D 2041/224 Diagnosis of the fuel system
• CPC Class Codes: F02D 2041/225 Leakage detection
• CPC Class Codes: F02D 41/0027 the fuel being gaseous non-electrical control F02D19/02
• CPC Class Codes: F02D 41/22 Safety or indicating devices for abnormal conditions in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809
• CPC Class Codes: F02M 21/0242 Shut-off valves; Check valves; Safety valves; Pressure relief valves
• CPC Class Codes: F02M 21/0278 Port fuel injectors for single or multipoint injection into the air intake system
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A method and apparatus is provided that can detect even small amounts of gas leakage and can perform a proper fail-safe operation when gas leakage is detected. When an engine is stopped and a gas shut-off valve is closed, the amount of decrease of gas pressure is calculated by comparing initial gas pressure with the gas pressure detected after the elapse of a prescribed time, to detect gas leakage. In one embodiment, gas leakage is detected by calculating the accumulated value of the amount of decrease of gas pressure each time the engine is stopped. In another embodiment, gas leakage is detected by calculating the rate of decrease of gas pressure from the initial gas pressure to the gas pressure detected after the elapse of a prescribed time. In a further embodiment, gas leakage is detected by calculating the accumulated value of the rate of decrease of gas pressure each time the engine is stopped. Further, when gas leakage is detected, the gas shut-off valve is closed and a warning is issued.

Claims

1. A gas leakage detection method for a gas-fueled internal combustion engine wherein, with the engine in a stopped condition and shut-off valves closed, gas pressure at two or more predetermined locations before and after a gas pressure regulator in a gas feed path is detected at different times, an amount of decrease of gas pressure is detected by comparing the detected gas pressures, and gas leakage is detected when the amount of decrease exceeds a predetermined value.

2. A gas leakage detection method for a gas-fueled internal combustion engine as claimed in claim 1, wherein the gas pressure at the predetermined location is at least either a tank gas pressure or a delivery gas pressure.

3. A gas leakage detection method for a gas-fueled internal combustion engine as claimed in claim 1, wherein gas leakage is detected by determining that gas is leaking when the amount of decrease is larger than a predetermined value.

4. A fail-safe control method wherein, when gas leakage is detected by a gas leakage detection method for a gas-fueled internal combustion engine as claimed in claim 1, control is performed so as to close a delivery gas shut-off valve.

5. A fail-safe control method wherein, when gas leakage is detected by a gas leakage detection method for a gas-fueled internal combustion engine as claimed in claim 1, control is performed so as to keep a shut-off valve closed until a battery is disconnected and a memory is cleared.

6. A fail-safe control method wherein, when gas leakage is detected by a gas leakage detection method for a gas-fueled internal combustion engine as claimed in claim 1, control is performed so,as to issue a warning.

7. A fail-safe control method as claimed in claim 6, wherein the warning is issued by illuminating or flashing a warning light.

8. A fail-safe control method as claimed in claim 7, wherein the flashing cycle of the warning light is changed according to the magnitude of the amount of decrease or the rate of decrease of gas pressure.

9. A fail-safe control method wherein, when gas leakage is detected by a gas leakage detection method for a gas fueled internal combustion engine as claimed in claim 1, and when a delivery gas shut-off valve is closed, control is performed so as to issue a warning.

10. A gas leakage detection apparatus for a gas-fueled internal combustion engine as claimed in claim 1, wherein the gas pressure at the predetermined location is at least either a tank gas pressure or a delivery gas pressure.

16. A gas leakage detection method for a gas-fueled combustion engine as claimed in claim 4, wherein gas leakage is detected by determining that gas is leaking when the accumulated value of the ratio of decrease is larger than a predetermined value.

11. A gas leakage detection method for a gas-fueled internal combustion engine wherein, each time the engine is stopped and shut-off valves are closed, gas pressure at two or more predetermined locations before and after a gas pressure regulator in a gas feed path is detected at different times,an amount of decrease of gas pressure is deleted by comparing the detected gas pressures, and gas leakage is detected when an accumulated value of the amount of decrease exceeds a predetermined value.

12. A as leakage detection method for a gas-fueled internal combustion engine as claimed in claim 11, wherein gas leakage is detected by determining that gas is leaking when the accumulated value of the amount of decrease is larger than a predetermined value.

13. A gas leakage detection method for a gas-fueled internal combustion engine wherein, with the engine in a stopped condition and shut-off valves closed, gas pressure at a predetermined location is detected at different times, a ratio of decrease of gas pressure is detected from the detected gas pressures, and gas leakage is detected when the ratio of decrease exceeds a predetermined value.

14. A gas leakage detection method for a gas-fueled internal combustion engine as claimed in claim 13, wherein gas leakage is detected by determining that gas is leaking when the ratio of decrease is larger than a predetermined value.

15. A gas leakage detection method for a gas-fueled internal combustion engine wherein, each time the engine is stopped and shut-off valves are closed, gas pressure at a predetermined location is detected at different times, a ratio of decrease of gas pressure is detected based on the detected gas pressures at different times, and gas leakage is detected when an accumulated value of the ratio of decrease of gas pressure exceeds a predetermined value.

17. A gas leakage detection apparatus for a gas-fueled internal combustion engine, comprising:

gas pressure detection means for detecting gas pressure at two or more predetermined locations before and after a gas pressure regulator in a gas feed path at different times with the engine in a stopped condition and shut-off valves closed;

gas pressure decrease amount detection means for detecting an amount of decrease of gas pressure by comparing the detected gas pressures; and

gas leakage determining means for determining, based on the amount of decrease relative to a predetermined value, whether gas is leaking.

18. A gas leakage detection apparatus for a gas-fueled internal combustion engine, as claimed in claim 17, wherein the gas leakage determining means detects gas leakage by determining that gas is leaking when the amount of decrease is larger than a predetermined value.

19. A fail-safe control apparatus for a gas-fueled internal combustion engine, comprising shut-off valve control means for performing control so as to close a delivery gas shut-off valve when gas leakage is detected by a gas leakage detection apparatus for a gas-fueled internal combustion engine as claimed in claim 17.

20. A fail-safe control apparatus for a gas-fueled internal combustion engine, comprising shut-off valve control means for performing control so as to keep a shut-off valve closed until a batter is disconnected and a memory is cleared when gas leakage is detected by a gas leakage detection apparatus for a gas-fueled internal combustion engine as claimed in claim 17.

21. A fail-safe control apparatus, comprising warning issuing control device which performs control so as to issue a warning when gas leakage is detected by a gas leakage detection apparatus for a gas fueled internal combustion engine as claimed in claim 17.

22. A fail-safe control apparatus as claimed in claim 21, wherein the warning issuing control device causes a warning light to illuminate or flash.

23. A fail-safe control apparatus as claimed in claim 22, wherein the flashing cycle of the warning light is changed according to the magnitude of the amount of decrease or the ratio of decrease of gas pressure.

24. A fail-safe control apparatus wherein, when gas leakage is detected by a gas leakage detection apparatus for a gas-fueled internal combustion engine as claimed in claim 17, and when a delivery gas shut-off valve is closed, control is performed so as to issue a warning.

25. A gas leakage detection apparatus for a gas-fueled internal combustion engine, comprising:

gas pressure detection means for detecting gas pressure at a predetermined location at different times, each time the engine is stopped and shut-off valves are closed;

gas pressure decrease amount detection means for detecting an amount of decrease of gas pressure by comparing the detected gas pressures;

gas pressure decrease amount accumulating means for accumulating the amount of decrease; and

gas leakage determining means for determining, based on the accumulated amount of decrease relative to a predetermined value, whether gas is leaking or not.

26. A gas leakage detection apparatus for a gas-fueled internal combustion engine, as claimed in claim 25, wherein the gas leakage determining means detects gas leakage by determining that gas is leaking when the accumulated value of the amount of decrease is larger than a predetermined value.

27. A gas leakage detection apparatus for a gas-fueled internal combustion engine, comprising:

gas pressure detection means for detecting gas pressure at a predetermined location at different times with the engine in a stopped condition and shut-off valves closed;

gas pressure decrease ratio detection means for detecting a ratio of decrease of gas pressure from the detected gas pressures; and

gas leakage determining means for determining, based on the ratio of decrease relative to a predetermined value, whether gas is leaking or not.

28. A gas leakage detection apparatus for a gas-fueled internal combustion engine as claimed in claim 27, wherein the gas leakage determining means detects gas leakage by determining that gas is leaking when the ratio of decrease is larger than a predetermined value.

29. A gas leakage detection apparatus for a gas-fueled internal combustion engine, comprising:

gas pressure detection means for detecting gas pressure at a predetermined location at different times, each time the engine is stopped and shut-off valves are closed;

gas pressure decrease ratio detection means for detecting a ratio of decrease of gas pressure based on the detected gas pressures at different times;

gas pressure decrease ratio accumulating means for accumulating the ratio of decrease of the gas pressure; and

gas leakage determining means for determining, based on the accumulated ratio of decrease of the gas pressure relative to a predetermined value, whether gas is leaking or not. detects gas leakage by determining that gas is leaking when the ratio of decrease is larger than a predetermined value.

30. A gas leakage detection apparatus for a gas-fueled internal combustion engine as claimed in claim 29, wherein the gas leakage determining means detects gas leakage by determining that gas is leaking when the accumulated value of the ratio of decrease is larger than a predetermined value. pressure regulator in a gas feed path is detected at different times, an amount of decrease of gas pressure is detected by comparing the detected gas pressures, and gas leakage is detected when an accumulated value of the amount of decrease exceeds a predetermined value.