Cryogenic shipping container

• US 6,467,642 B2
• Filed: 12/29/2000
• Issued: 10/22/2002
• Est. Priority Date: 12/29/2000
• Status: Expired due to Term

• Current Assignee: CryoPort Systems, Inc. (Cryoport, Inc.)
• Original Assignee: CryoPort Systems, Inc. (Cryoport, Inc.)
• Inventors: Emmel, Gregg, Mullens, Patrick L., Thomas, Christy, Giesy, Kevin
• Primary Examiner(s): MOY, JOSEPH MAN
• Application Number:
  US09/753,194
• Publication Number:
  US 20020084277A1
• Time in Patent Office: 662 Days
• Field of Search: 220/560.24, 220/560.07, 220/560.1, 220/560.12, 220/560.4, 220/367.1
• US Class Current: 220/560.1
• CPC Class Codes: F17C 3/08 by vacuum spaces, e.g. Dewar flask for household use A47J41/02
• CPC Class Codes: F25D 25/00 Charging, supporting, and discharging the articles to be cooled
• CPC Class Codes: F25D 3/105 Movable containers
• CPC Class Codes: G01N 2001/005 Packages for mailing or similar transport of samples

Abstract

A shipping container with an outer shipping container shell and a support assembly for holding a dewar vessel within the outer shipping container shell and providing impact and vibration resistance to the dewar vessel. The dewar vessel has an inner vessel that holds a specimen chamber and plastic foam between its inner wall and the specimen chamber. The specimen chamber allows liquid cryogen to pass through it into the plastic foam, allows liquid cryogen in a vapor phase liquid state to pass from the plastic foam into it, and acts as a filter to prevent particles or fragments of the plastic foam from entering into it. The specimen chamber is an open-celled porous thermoplastic material that is cryogenically compatible such as an aerated polypropylene foam. The plastic foam is an open cell plastic foam such as a phenolic foam. The plastic foam can hold a normal charge of liquid cryogen in a dry vapor state regardless of the container'"'"'s spatial orientation. The plastic foam can be made of multiple foam segments separated by a capillarity separation layer. A self-venting cap is used to restrict access to the specimen chamber when it forms a compression seal with an inner circumference of the neck of the dewar vessel. The shipping container is configured so that a reservoir will be formed within the dewar vessel when the container rests on its side so that gravity will not force vapor phase liquid cryogen in the reservoir out of the dewar vessel. The shipping container complies with Department of Transportation/International Air Transport Association (DOT/IATA) Dangerous Goods Regulations.

Claims

1. A portable, insulated shipping container, comprising:

a dewar vessel having an outer casing and an inner vessel with each having openings at their tops connected together by a neck portion forming an evacuable space between the outer casing and the inner vessel and a dewar opening into the inner vessel;

a specimen chamber held within the inner vessel that is accessed through the dewar opening;

a plastic foam held within the inner vessel between an inner wall of the inner vessel and the specimen chamber;

a self-venting cap that restricts access to the specimen chamber when it is in an engaged position;

an outer shipping container shell having a base, a side wall attached to and extending upwardly from the base, and a top wall attached to the side wall opposite of the base, the top wall having a movable access assembly for gaining access from outside of the shipping container shell to the specimen chamber when the self-venting cap is not in an engaged position and the movable access assembly is in an open position but denying access to the self-venting cap in the engaged position when the movable access assembly is an a closed position; and

a support assembly for holding the dewar vessel within the outer shipping container shell and providing impact and vibration resistance to the dewar vessel;

wherein the specimen chamber allows a liquid cryogen to pass through the specimen chamber into the plastic foam and allows the liquid cryogen in a vapor phase liquid state to pass from the plastic foam into the specimen chamber;

wherein the shipping container is configured such that when the base rests on a flat planar surface in an upright position the specimen chamber is held such that a planar cross section of the specimen chamber taken from an upper end closest to the top wall and extending down through a lower end closest to the base and continuing to the flat planar surface is substantially perpendicular relative to the flat planar surface but when the side wall rests on the flat planar surface the angle formed by the intersection of the planar cross section with the flat planar surface is approximately six degrees or greater.

2. A portable, insulated shipping container as recited in claim 1, wherein the specimen chamber has a chamber wall comprised of an open-celled porous thermoplastic material that is cryogenically compatible.

3. A portable, insulated shipping container as recited in claim 1, wherein the chamber wall acts as a filter to prevent particles or fragments of the plastic foam from entering into the specimen chamber.

4. A portable, insulated shipping container as recited in claim 1, wherein the chamber wall is comprised of an aerated polypropylene foam.

5. A portable, insulated shipping container as recited in claim 1, wherein the plastic foam is an open cell plastic foam.

6. A portable, insulated shipping container as recited in claim 1, wherein the plastic foam is a phenolic foam.

7. A portable, insulated shipping container as recited in claim 1, wherein the plastic foam is comprised of at least two foam segments separated by a capillarity separation layer.

8. A portable, insulated shipping container as recited in claim 7, wherein the thickness of each of the foam segments is less than a critical height for use with an intended liquid cryogen.

9. A portable, insulated shipping container as recited in claim 7, wherein the thickness of the foam segments is greater than approximately three inches but less than approximately four inches.

10. A portable, insulated shipping container as recited in claim 7, wherein the capillarity separation layer is cryogenically compatible.

11. A portable, insulated shipping container as recited in claim 1, wherein the plastic foam is comprised of a plurality of foam segments and each foam segment is separated from another foam segment by a capillarity separation layer, wherein each foam segment has a thickness less than a critical height when the container is resting in an upright position.

12. A portable, insulated shipping container as recited in claim 11, wherein the foam thickness is greater than approximately three inches and less than approximately four inches.

13. A portable, insulated shipping container as recited in claim 11, wherein the thickness is selected so that the head pressure of the plurality of foam segments will not cause liquid cryogen to ooze or flow out of the foam segments when their spatial orientation is changed.

14. A portable, insulated shipping container as recited in claim 7, wherein the plastic foam occupies substantially all of the volume between the inner wall of the inner vessel and the sample chamber.

15. A portable, insulated shipping container as recited in claim 1, wherein the self-venting cap restricts access to the specimen chamber when it is in a compression seal position that forms a compression seal with an inner circumference of the neck.

16. A portable, insulated shipping container as recited in claim 15, wherein vapor inside the dewar vessel can travel in a plurality of tortuous paths when the cap is in the compression seal position, the plurality of tortuous paths beginning within the dewar opening and then sequentially traveling up through a first plurality of apertures, a first chamber, a second plurality of apertures, a second chamber and then out a vent opening.

17. A portable, insulated shipping container as recited in claim 16, wherein there is a plurality of shorter tortuous paths beginning within each of the first plurality of apertures, traveling through the first chamber, and then up through at least two of the second plurality of apertures.

18. A portable, insulated shipping container as recited in claim 1, further comprising:

a funnel-shaped vessel plate affixed to the dewar vessel and extending outwardly from the neck portion to create a liquid-tight and gas-tight funnel for the dewar opening.

19. A portable, insulated shipping container as recited in claim 18, wherein the vessel plate is comprised of a cryogenically compatible material.

20. A portable, insulated shipping container as recited in claim 19, wherein the self-venting cap restricts access to the specimen chamber when it is in a compression seal position that forms a compression seal with an inner circumference of the neck and vapor inside the dewar vessel can travel in a plurality of tortuous paths when the cap is in the compression seal position, the plurality of tortuous paths beginning within the dewar opening and then sequentially traveling up through a first plurality of apertures, a first chamber, a second plurality of apertures, a second chamber and then out a vent opening.

21. A portable, insulated shipping container as recited in claim 20, wherein the self-venting cap is comprised of:

a lower component having an outer circumference that is less than the inner circumference of the neck and the first plurality of apertures is located inside of the outer circumference;

an upper component having an upper outer circumference and the second plurality of apertures, the upper outer circumference being located outside of the inner circumference;

a seal held between the lower and upper components that forms a compression seal with an inner circumference of the neck when the lower and upper components are matingly engaged in a compression seal position; and

a third component secured to the upper component;

wherein a first chamber is formed between the lower and upper components when the lower and upper components are matingly engaged in the compression seal position; and

wherein a second chamber and a vent opening located outside of the upper outer circumference are formed between the upper and third components when the lower and upper components are matingly engaged in the compression seal position.

22. A self-venting cap as recited in claim 21, wherein the lower component, the upper component and the third component are made of cryogenically compatible material that is non-metallic and non-conductive.

23. A portable, insulated shipping container as recited in claim 21, wherein the vent opening is located between the third component and the vessel plate.

24. A portable, insulated shipping container as recited in claim 1, wherein the shipping container is comprised of a rigid thermoplastic material.

25. A portable, insulated shipping container as recited in claim 1, wherein the movable access assembly is comprised of at least one hinge mechanism and a latching mechanism.

26. A portable, insulated shipping container as recited in claim 25, wherein the latching mechanism can be held in a locked position by a lock.

27. A portable, insulated shipping container as recited in claim 18, wherein the side wall includes a top side Wall with a top opening that is smaller than an outermost circumference of the vessel plate.

28. A portable, insulated shipping container as recited in claim 27, wherein the movable access assembly is comprised of at least one hinge mechanism and a latching mechanism that can be held in a locked position by a lock.

29. A portable, insulated shipping container as recited in claim 28, wherein the top wall covers the top opening in the locked position.

30. A portable, insulated shipping container as recited in claim 29, wherein the top side wall includes a pocket for holding paperwork and the top wall covers the pocket in the locked position.

31. A portable, insulated shipping container as recited in claim 28, wherein the dewar vessel is held within the base and the side wall when the top wall is in an open position.

32. A portable, insulated shipping container as recited in claim 27, further comprising:

a safety strap with a connection mechanism that forms a closed loop when the connection mechanism is closed and an open loop when the connection mechanism is open, the safety strap being affixed to an outer bottom of the dewar vessel and orientated such that it surrounds the dewar vessel, the vessel plate and the self-venting cap when the connection mechanism is closed, the connection mechanism being accessible through the top opening when the top wall is in open position.

33. A portable, insulated shipping container as recited in claim 32, wherein the connection mechanism is an adjustable buckle that allows the safety strap to be tightened on top of the self-venting cap when it is closed.

34. A portable, insulated shipping container as recited in claim 32, wherein the support assembly is comprised of multiple shock-absorbing foam components.

35. A portable, insulated shipping container as recited in claim 32, wherein the support assembly is comprised of a unitary support that is inserted into the shipping container shell after the dewar vessel is inserted into the shipping container shell.

36. A portable, insulated shipping container as recited in claim 35, wherein the unitary support is a plastic material that is injected into the shipping container shell.

37. A portable, insulated shipping container as recited in claim 34, wherein the shipping container complies with Department of Transportation/International Air Transport Association (DOT/IATA) Dangerous Goods Regulations.

38. A portable, insulated shipping container as recited in claim 1, further comprising:

an inner plug that is held in the neck portion between the self-venting cap and a specimen container.

39. A portable, insulated shipping container as recited in claim 38, wherein the inner plug is comprised of a cryogenically compatible insulating plastic foam material with a handle.

70. A portable, insulated shipping container as recited in claim 1, further comprising:

a semi-permeable membrane that prevents moisture from entering into the dewar vessel while still allowing vaporous cryogen to exit from the dewar vessel.

71. A portable, insulated shipping container as recited in claim 70, wherein the semi-permeable membrane is incorporated into the self-venting cap.

72. A portable, insulated shipping container as recited in claim 38, wherein the semi-permeable membrane is incorporated into the self-venting cap.

40. A portable, insulated shipping container, comprising:

a dewar vessel having an outer casing and an inner vessel with each having openings at their tops connected together by a neck portion forming an evacuable space between the outer casing and the inner vessel and a dewar opening into the inner vessel;

a specimen chamber held within the inner vessel having a base, a side wall attached to the base, and a top opening for allowing access into the specimen chamber through the dewar opening;

a plastic foam held within the inner vessel between an inner wall of the inner vessel and the specimen chamber;

a self-venting cap that restricts access to the specimen chamber when it is in a compression seal position that forms a compression seal with an inner circumference of the neck;

an outer shipping container shell having a base, a side wall attached to and extending upwardly from the base, and a top wall attached to the side wall opposite of the base, the top wall having a movable access assembly for gaining access from outside of the shipping container shell to the specimen chamber when the self-venting cap is not in an engaged position and the movable access assembly is in an open position but denying access to the self-venting cap in the engaged position when the movable access assembly is an a closed position; and

a support assembly for holding the dewar vessel within the outer shipping container shell and providing impact resistance to the dewar vessel;

wherein the specimen chamber allows a liquid cryogen to pass through the specimen chamber into the plastic foam and allows the liquid cryogen in a vapor phase liquid state to pass from the plastic foam into the specimen chamber;

wherein the self-venting cap creates a tortuous path through it when it is in the compression seal position, the tortuous path forces vapor inside the inner vessel to travel in a tortuous path beginning with a first aperture through the cap to a vent opening, and the first aperture is located in the cap inside an inner circumference of the neck;

wherein the shipping container is configured such that when the base rests on a flat planar surface in an upright position the specimen chamber is held such that a planar cross section of the specimen chamber taken from an upper end closest to the top wall and extending down through a lower end closest to the base and continuing to the flat planar surface is substantially perpendicular; and

wherein the shipping container is configured such that when the side wall rests on the flat planar surface, a reservoir is formed within the dewar vessel underneath a plane that is substantially parallel to the flat planar surface which intersects with the first aperture and the base, and vapor phase liquid cryogen held within the reservoir will not be forced out of the dewar vessel by gravity.

41. A portable, insulated shipping container as recited in claim 40, wherein the specimen chamber has a chamber wall comprised of an open-celled porous thermoplastic material that is cryogenically compatible.

42. A portable, insulated shipping container as recited in claim 41, wherein the chamber wall acts as a filter to prevent particles or fragments of the plastic foam from entering into the specimen chamber.

43. A portable, insulated shipping container as recited in claim 42, wherein the chamber wall is comprised of an aerated polypropylene foam.

44. A portable, insulated shipping container as recited in claim 43, wherein the plastic foam is an open cell plastic foam.

45. A portable, insulated shipping container as recited in claim 44, wherein the plastic foam is a phenolic foam.

46. A portable, insulated shipping container as recited in claim 44, wherein the plastic foam is comprised of at least two foam segments separated by a capillarity separation layer.

47. A portable, insulated shipping container as recited in claim 46, wherein an angle formed by any line containing the first aperture, the base and the flat planar surface is approximately six degrees or greater.

48. A portable, insulated shipping container as recited in claim 47, wherein the thickness of each of the foam segments is less than a critical height for an intended liquid cryogen.

49. A portable, insulated shipping container as recited in claim 47, wherein the thickness of the foam segments is less than approximately four inches.

50. A portable, insulated shipping container as recited in claim 47, wherein the capillarity separation layer is cryogenically compatible.

51. A portable, insulated shipping container as recited in claim 40, wherein the plastic foam is comprised of a plurality of foam segments and each foam segment is separated from another foam segment by a capillarity separation layer, wherein each foam segment has a thickness less than a critical height.

52. A portable, insulated shipping container as recited in claim 51, wherein the critical height is less than approximately four inches.

53. A portable, insulated shipping container as recited in claim 51, wherein the thickness is selected so that the head pressure of the plurality of foam segments will not cause liquid cryogen to ooze or flow out of the foam segments when their spatial orientation is changed.

54. A portable, insulated shipping container as recited in claim 46, wherein the plastic foam occupies substantially all of the volume between the inner wall of the inner vessel and the sample chamber.

55. A portable, insulated shipping container as recited in claim 40, further comprising:

a funnel-shaped vessel plate made of a cryogenically compatible material affixed to the dewar vessel and extending outwardly from the neck portion to create a liquid-tight and gas-tight funnel for the dewar opening.

56. A portable, insulated shipping container as recited in claim 46, wherein the self-venting cap is comprised of:

a lower component having an outer circumference that is less than the inner circumference of the neck;

an upper component having an upper outer circumference and a plurality of apertures, the upper outer circumference being located outside of the inner circumference;

a seal held between the lower and upper components that forms the compression seal with an inner circumference of the neck when the lower and upper components are matingly engaged in a compression seal position; and

a third component secured to the upper component;

wherein a first chamber is formed between the lower and upper components when the lower and upper components are matingly engaged in the compression seal position; and

wherein a second chamber and a vent opening located outside of the upper outer circumference are formed between the upper and third components when the lower and upper components are matingly engaged in the compression seal position.

57. A self-venting cap as recited in claim 56, wherein the lower component, the upper component and the third component are made of cryogenically compatible material that is non-metallic and non-conductive.

58. A portable, insulated shipping container as recited in claim 57, further comprising:

a safety strap with a connection mechanism that forms a closed loop when the connection mechanism is closed and an open loop when the connection mechanism is open, the safety strap being affixed to an outer bottom of the dewar vessel and orientated such that it surrounds the dewar vessel, the vessel plate and the self-venting cap when the connection mechanism is closed, the connection mechanism being accessible through the top opening when the top wall is in open position.

59. A portable, insulated shipping container as recited in claim 57, wherein the shipping container complies with Department of Transportation/international Air Transport Association Dangerous Goods Regulations.

60. A portable, insulated shipping container as recited in claim 59, further comprising:

an inner plug comprised of a cryogenically compatible insulating plastic foam material that is held in the neck portion between the self-venting cap and a specimen container.

73. A portable, insulated shipping container as recited in claim 40, further comprising:

a semi-permeable membrane that prevents moisture from entering into the dewar vessel while still allowing vaporous cryogen to exit from the dewar vessel.

61. A portable, insulated shipping container, comprising:

a dewar vessel having an outer casing and an inner vessel with each having openings at their tops connected together by a neck portion forming an evacuable space between the outer casing and the inner vessel and a dewar opening into the inner vessel;

a specimen chamber held within the inner vessel having a base, a side wall attached to the base, and a top opening for allowing access into the specimen chamber through the dewar opening, the specimen chamber being comprised of an open-celled porous thermoplastic material that is cryogenically compatible;

a plastic foam held within the inner vessel between an inner wall of the inner vessel and the specimen chamber;

an outer shipping container shell; and

a support assembly for holding the dewar vessel within the outer shipping container shell and providing impact resistance to the dewar vessel;

wherein the specimen chamber allows a liquid cryogen to pass through the specimen chamber into the plastic foam, allows the liquid cryogen in a vapor phase liquid state to pass from the plastic foam into the specimen chamber, and acts as a filter to prevent particles or fragments of the plastic foam from entering into the specimen chamber; and

wherein the plastic foam holds a normal charge of liquid cryogen so that once the normal charge has passed through the specimen chamber into the plastic foam, it will not return to the specimen chamber in a liquid state in any spatial orientation of the container.

62. A portable, insulated shipping container as recited in claim 61, wherein the open-celled porous thermoplastic material is an aerated polypropylene foam.

63. A portable, insulated shipping container as recited in claim 62, wherein the plastic foam is an open cell plastic foam.

64. A portable, insulated shipping container as recited in claim 63, wherein the plastic foam is a phenolic foam.

65. A portable, insulated shipping container as recited in claim 63, wherein the plastic foam is comprised of at least two foam segments separated by a capillarity separation layer.

66. A portable, insulated shipping container as recited in claim 65, wherein the thickness of the foam segments, measured in any spatial orientation of the shipping container, is less than a critical height.

67. A portable, insulated shipping container as recited in claim 61, further comprising:

a self-venting cap that restricts access to the specimen chamber when it is in a compression seal position that forms a compression seal with an inner circumference of the neck.

68. A portable, insulated shipping container as recited in claim 67, wherein the self-venting cap creates a tortuous path through it when it is in the compression seal position, the tortuous path forces vapor inside the inner vessel to travel in a tortuous path beginning with a first aperture through the cap to a vent opening, and the first aperture is located in the cap inside an inner circumference of the neck.

69. A portable, insulated shipping container as recited in claim 68, wherein the shipping container is configured such that when a side wall of the shell rests on a flat planar surface, a reservoir is formed within the dewar vessel underneath a plane that is substantially parallel to the flat planar surface which intersects with the first aperture and the base, and vapor phase liquid cryogen held within the reservoir will not be forced out of the dewar vessel by gravity.

74. A portable, insulated shipping container as recited in claim 61, further comprising:

a semi-permeable membrane that prevents moisture from entering into the dewar vessel while still allowing vaporous cryogen to exit from the dewar vessel.

79. A dewar vessel as recited in claim 67, wherein the self-venting cap creates a tortuous path through it when it is in the compression seal position, the tortuous path forces a vapor inside the inner vessel to travel in a tortuous path beginning with a first aperture through the cap to a vent opening, and the first aperture is located in the cap inside an inner circumference of the neck.

75. A dewar vessel having an outer casing and an inner vessel with each having openings at their tops connected together by a neck portion forming an evacuable space between the outer casing and the inner vessel and a dewar opening into the inner vessel, the improvement comprising:

a specimen chamber held within the inner vessel having a base, a side wall attached to the base, and a top opening for allowing access into the specimen chamber through the dewar opening, the specimen chamber being comprised of an open-celled porous thermoplastic material that is cryogenically compatible;

a plastic foam held within the inner vessel between an inner wall of the inner vessel and the specimen chamber, the plastic foam having a plurality of foam segments with a thickness less than a critical height for use with an intended liquid cryogen, each of the plurality of foam segments being separated by a capillarity separation layer;

wherein the specimen chamber allows a liquid cryogen to pass through the specimen chamber into the plastic foam, allows the liquid cryogen in a vapor phase liquid state to pass from the plastic foam into the specimen chamber, and acts as a filter to prevent particles or fragments of the plastic foam from entering into the specimen chamber; and

wherein the plastic foam holds a normal charge of the intended liquid cryogen so that once the normal charge has passed through the specimen chamber into the plastic foam, it will not return to the specimen chamber in a liquid state in any spatial orientation of the container.

76. A dewar vessel as recited in claim 75, wherein the open-celled porous thermoplastic material is an aerated polypropylene foam.

77. A dewar vessel as recited in claim 75, wherein the plastic foam is an open cell plastic foam.

78. A dewar vessel as recited in claim 75, further comprising:

a self-venting cap that restricts access to the specimen chamber when it is in a compression seal position that forms a compression seal with an inner circumference of the rock.