Environmental control system and method for storage buildings

• US 6,467,695 B1
• Filed: 07/21/2000
• Issued: 10/22/2002
• Est. Priority Date: 07/21/2000
• Status: Expired due to Fees

• Current Assignee: Gun Valley Temperature Controls, LLC
• Original Assignee: Gun Valley Temperature Controls, LLC
• Inventors: Riley, William P., Riley, William P. II
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): DAHBOUR, HENRY
• Application Number:
  US09/621,509
• Time in Patent Office: 823 Days
• Field of Search: 62/56, 624/41, 621/86, 623/32, 624/11, 62/78, 236/49.3, 454/175, 454/177, 318/471
• US Class Current: 236/49.3
• CPC Class Codes: F04D 27/004 by varying driving speed
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2110/50 Air quality properties
• CPC Class Codes: F24F 2110/72 Carbon monoxide
• CPC Class Codes: F25D 17/045 Air flow control arrangements
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A method and system for controlling the environment of storage facilities, including produce and livestock storage facilities, and the like. Movement of air within the facility is accomplished by air-handling units or fans. The speed of each fan is controlled by a variable-speed drive, allowing the fans to run at speeds below full capacity. Environmental parameters, such as temperature or humidity, are monitored to determine the existing state of the environment which is then compared to a desired state. The speed of the fans or air-handling units is adjusted to alter the existing environmental state, bringing it in alignment with the desired state. The fans or air-handling units are operated continuously, typically at reduced capacity. Other various facets are included with the system and method, including the control of the admittance of external air into the storage facility.

Claims

1. A method of controlling an internal environment of a storage facility, the method comprising:

providing at least one fan for inducing air movement within the storage facility;

continuously operating the at least one fan at less than full speed;

flowing air directly through the at least one fan, through an air plenum and into the storage facility;

sensing at least one internal environmental parameter; and

varying speed of the at least one fan according to the at least one sensed internal environmental parameter.

2. The method according to claim 1, wherein the step of sensing the at least one internal environmental parameter includes sensing temperature.

3. The method according to claim 1, wherein the step of sensing the at least one internal environmental parameter includes sensing CO₂.

4. The method according to claim 1, wherein the step of sensing the at least one internal environmental parameter includes sensing humidity.

5. The method according to claim 1, further comprising selecting a value at which the at least one internal environmental parameter should be maintained in the storage facility.

6. The method according to claim 1, further comprising admitting external air into the internal environment and regulating flow of the external air in response to the at least one sensed internal environmental parameter.

7. The method according to claim 6, wherein regulating flow of the external air includes regulating the flow of external air independent of the speed of the at least one fan.

8. The method according to claim 1, further comprising sensing at least one parameter of an environment external to the storage facility.

9. The method according to claim 8, wherein the step of sensing the at least one parameter of the external environment includes sensing ambient temperature.

10. The method according to claim 9, further comprising selecting a maximum temperature value of the external ambient temperature and decreasing the speed of the at least one fan if the external ambient temperature exceeds the maximum temperature value.

11. The method according to claim 8, wherein the step of sensing the at least one parameter of the external environment includes sensing humidity.

12. The method according to claim 8, further comprising admitting external air into the internal environment and regulating flow of the external air in response to the at least one sensed external environment parameter.

13. The method according to claim 12, wherein regulating flow of the external air includes regulating the flow of external air independent of the speed of the at least one fan.

14. The method according to claim 1, wherein the step of varying the speed of the at least one fan includes increasing the speed of the at least one fan to induce a change in value of the sensed at least one internal environmental parameter.

15. The method according to claim 1, wherein the step of varying the speed of the at least one fan includes decreasing the speed of the at least one fan to induce a change in value of the sensed at least one internal environmental parameter.

16. The method according to claim 1, further comprising selecting a maximum fan speed and a minimum fan speed wherein the maximum fan speed is a reduced fan speed, and continually operating the at least one fan at a speed between the selected maximum and minimum fan speeds.

17. The method according to claim 1 further comprising selecting a maximum power level and a minimum power level for input to the at least one fan wherein the maximum power level is a reduced power level, and continually operating the at least one fan at a speed between the selected maximum and minimum power levels.

18. A method of controlling an internal environment of a storage facility, the method comprising:

providing at least one fan for inducing air movement within the storage facility;

selecting a maximum fan speed and a minimum fan speed;

continuously operating the at least one fan between the selected maximum and minimum fan speeds, wherein the maximum power level is a reduced power level;

flowing air directly through the at least one fan, through an air plenum and into the storage facility;

selecting a first internal environmental parameter which is to be maintained within the storage facility;

monitoring an instantaneous value of the first internal environmental parameter;

varying speed of the at least one fan in response to the monitored instantaneous value of the first internal environmental parameter; and

controlling admittance of external air into the storage facility according to the monitored instantaneous value of the first internal environmental parameter.

19. A method of controlling an internal environment of a storage facility, the method comprising:

providing at least one fan for inducing air movement within the storage facility;

selecting a maximum fan speed and a minimum fan speed;

continuously operating the at least one fan between the selected maximum and minimum fan speeds, wherein the maximum power level is a reduced power level;

flowing air directly through the at least one fan, through an air plenum and into the storage facility;

selecting a first internal environmental parameter which is to be maintained within the storage facility;

monitoring an instantaneous value of the first internal environmental parameter;

varying speed of the at least one fan in response to the monitored instantaneous value of the first internal environmental parameter; and

controlling admittance of external air into the storage facility according to the monitored instantaneous value of the first internal environmental parameter;

providing at least one auxiliary fan for inducing air movement within the storage facility;

selecting a second internal environmental parameter which is to be maintained within the storage facility;

selecting a first external environmental parameter and setting a value of the first external environmental parameter as an overriding setpoint;

monitoring an instantaneous value of the second internal environmental parameter;

monitoring an instantaneous value of the first external environmental parameter;

varying speed of the at least one auxiliary fan in accordance with the monitored instantaneous value of the second internal environmental parameter when the monitored instantaneous value of the first external environmental parameter is less than the overriding setpoint; and

varying the speed of the at least one auxiliary fan in accordance with the monitored instantaneous value of the first external environmental parameter when the monitored instantaneous value of the first external environmental parameter is greater than the overriding setpoint.