Electrical generator an aero-engine including such a generator, and an aircraft including such a generator

• US 6,467,725 B1
• Filed: 05/04/2000
• Issued: 10/22/2002
• Est. Priority Date: 05/05/1999
• Status: Expired due to Term

• Current Assignee: Safran Power UK Ltd.
• Original Assignee: Lucas Industries Limited (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Doyle, James Patrick, Coles, Jeffrey Ronald, Holme, Marc
• Primary Examiner(s): Barefoot, Galen L.
• Application Number:
  US09/564,926
• Time in Patent Office: 901 Days
• Field of Search: 244/53.R, 244/58, 244/60, 244/62, 60/391.61, 60/391.63, 60/390.7, 60/393.3, 60/391.41, 603/96, 415/123
• US Class Current: 244/58
• CPC Class Codes: F01D 15/10 Adaptations for driving, or combinations with, electric generators
• CPC Class Codes: F02C 7/32 Arrangement, mounting, or driving, of auxiliaries
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

An aero-engine is provided with an integrated switched reluctance generator permanently connected to the low speed spool of the engine such that “windmilling” of the engine enables the generator to be turned if the engine suffers a flame out. The generator is driven by a step up gearbox so as to provide reasonable electrical output, say 25 kW, during flameout whilst keeping the generator weight down.

Claims

1. An electrical generator for use with a gas turbine engine having a low speed spool, wherein the generator is driven from the low speed spool, in which the generator is a switched reluctance generator permanently coupled to the low speed spool via a step up gear box.

2. An electrical generator as claimed in claim 1, in which the gearbox is selected such that the generator has a rotational rate of around 2400 to 3000 revolutions per minute when the engine is windmilling.

3. An electrical generator as claimed in claim 1, in which the generator is permanently connected to the low speed spool via the step up gearbox.

4. An electrical generator as claimed in claim 1, in which a rotor of the generator has a core of thin laminates held in a stack under compressive load.

5. An electrical generator as claimed in claim 4, in which the stack is held under compressive load by bolts, and that some of the laminates in the stack have retaining means which engage with the bolts and serve to restrain the bolts against deformation due to centrifugal force.

6. An electrical generator as claimed in claim 1, in combination with an aircraft mounted gas turbine engine, further comprising a controller for controlling switching and excitation of stator coils within the generator, and in which the controller is arranged to maintain an output of the generator at substantially the bus voltage of an aircraft bus.

7. An electrical generator as claimed in claim 1, in which the generator is used to provide emergency electrical power.

8. An electrical generator as claimed in claim 6, in which the generator is placed in a generating mode during the engine shutdown cycle in order to check the operation of the generator.

9. An electrical generator as claimed in claim 6, in which the generator is operated continuously whilst the aircraft is in use.

10. An aircraft having a plurality of switched reluctance generators, in which the generators are arranged to deliver power to an aircraft electrical distribution system in order to supply power to aircraft systems including those for controlling aircraft flight surfaces, wherein the flight surfaces are directly driven from electrical motors or wherein the flight surfaces are hydraulically operated and the supply of pressurized hydraulic fluid is derived from an electrically driven pump, and in which at least one of the generators is in combination with a gas turbine engine and is permanently connected via a step up gear box to a low speed spool of said engine such that, in the event of flame out of said engine, the airflow though said engine whilst said aircraft is in flight generates sufficient power to actuate the flight control surfaces.

11. An electrical generator for use with a gas turbine engine of an aircraft, wherein the generator is a switched reluctance generator permanently drivingly coupled to the low speed spool of the gas turbine engine via step up gearbox such that, the generator supplies electrical power for aircraft systems when the gas turbine engine is windmilling.

12. An electrical generator as claimed in claim 11, in which the gearbox is selected such that the generator has a rotational rate of around 2400 to 3000 revolutions per minute when the engine is windmilling.

13. An electrical generator as claimed in claim 11, in which a rotor of the generator has a core of thin laminates held in a stack under compressive load.

14. An electrical generator as claimed in claim 13, in which the stack is held under compressive load by bolts, and that some of the laminates in the stack have retaining means which engage with the bolts and serve to restrain the bolts against deformation due to centrifugal force.

15. An electrical generator as claimed in claim 11, in combination with an aircraft mounted gas turbine engine, further comprising a controller for controlling switching and excitation of stator coils within the generator, and in which the controller is arranged to maintain an output of the generator as substantially the bus voltage of an aircraft bus.

16. An electrical generator as claimed in claim 11, in which the generator is placed in a generating mode during the engine shutdown cycle in order to check the operation of the generator.

17. An electrical generator as claimed in claim 15, in which the generator is operated continuously whilst the aircraft is in use.