Compact device for curing dental compositions and method of curing

• US 6,468,077 B1
• Filed: 04/26/2001
• Issued: 10/22/2002
• Est. Priority Date: 04/26/2001
• Status: Expired due to Term

• Current Assignee: Photonic Curing, LLC (IPValuation Partners, LLC)
• Original Assignee: New Photonics, LLC
• Inventors: Melikechi, Noureddine, Pradhan, Ranjit D.
• Primary Examiner(s): Lucchesi, Nicholas D.
• Application Number:
  US09/843,446
• Time in Patent Office: 544 Days
• Field of Search: 433/29, 433/215, 433/229, 606/13, 606/14, 606/17, 362/800
• US Class Current: 433/29
• CPC Class Codes: A61C 1/16 Protecting caps for hand-pieces or angle-pieces
• CPC Class Codes: A61C 1/188 Means for allowing non driven rotation of the tool relative to the handle, e.g. toolswivel
• CPC Class Codes: A61C 19/004 Hand-held apparatus, e.g. guns
• CPC Class Codes: A61N 2005/0652 Arrays of diodes

Abstract

A compact, hand held device for curing photosensitive dental compositions curable by way of irradiation with light of predetermined wavelength includes: a handle configured for gripping by a user; a light emitting diode head assembly secured to the handle including at least one light emitting diode constructed to emit light of the predetermined wavelength in response to an applied operating current, the light emitting diode having a characteristic maximum luminous power output; and a current supply coupled to the light emitting diode adapted for operating the light emitting diode at a luminous power output of at least about 85 percent of its characteristic maximum luminous power output.

Claims

1. A compact, hand held device for curing photosensitive dental compositions curable by way of irradiation with light of predetermined wavelength comprising:

(a) a handle configured for gripping by a user;

(b) a light emitting diode head assembly secured to said handle including at least one light emitting diode constructed to emit light of said predetermined wavelength in response to an applied operating current,

said light emitting diode having a characteristic maximum luminous power output where increasing the current does not increase the optical power output; and

(c) a current supply coupled to said light emitting diode, said current supply operating said light emitting diode at a luminous power output of at least about 85 percent of its characteristic maximum luminous power output.

2. The device according to claim 1, wherein said current supply is adapted for operating said light emitting diode at a luminous power output of at least about 90 percent of its characteristic maximum luminous power output.

3. The device according to claim 2, wherein said current supply is adapted for operating said light emitting diode at a luminous power output of at least about 95 percent of its characteristic maximum luminous power output.

4. The device according to claim 1, wherein said light emitting diode head assembly includes a plurality of light emitting diodes each of which has a characteristic maximum luminous power output and said current supply is adapted for operating each of said plurality of light emitting diodes at a luminous power output of at least about 85 percent of its characteristic maximum luminous power output.

5. The device according to claim 4, wherein said current supply is adapted for operating each of said light emitting diodes at a luminous power output of at least about 90 percent of its characteristic maximum luminous power output.

6. The device according to claim 5, wherein said current supply is adapted for operating each of said light emitting diodes at a luminous power output of at least about 95 percent of its characteristic maximum luminous power output.

7. The device according to claim 4, wherein said plurality of light emitting diodes are arranged about an axis of symmetry such that:

(d) said plurality of light emitting diodes have a plurality of output paths; and

(e) said plurality of light emitting diodes form an axial array characterized by a plurality of focal points, whereby said light emitting diodes are adapted to generate a position insensitive optical field.

8. The device according to claim 1, wherein said light emitting diode has a radiant wavelength output in the range of from about 440 to about 500 nanometers.

9. The device according to claim 1, wherein said light emitting diode head assembly is secured to said handle by way of a flexible arm which is bendable and rotatable to fixed positions.

10. The device according to claim 1, further comprising a protective sheath disposed about said light emitting diode head assembly.

11. A compact hand held device for curing photosensitive dental compositions curable by way of a irradiation with light of predetermined wavelength comprising:

(a) a first interchangable diode assembly including a single light emitting diode constructed to emit light of said predetermined wavelength, said light emitting diode having a characteristic maximum luminous power output;

(b) a second interchangeable light emitting diode assembly including a plurality of light emitting diodes constructed to emit light at said predetermined wavelength, each of said diodes having a characteristic maximum luminous power output;

(c) a handle configured for gripping by a user having means for releasably securing said first interchangeable light emitting diode assembly and said second interchangeable light emitting diode assembly; and

(d) a current supply configured for supplying current to said first interchangeable light emitting diode assembly and said second interchangeable light emitting diode assembly adapted for operating each of said light emitting diodes at a luminous power output of at least about 85 percent of its characteristic maximum luminous power output.

12. The device according to claim 11, wherein said current supply is adapted for operating each of said light emitting diodes that luminous power output of at least about 90 percent of its characteristic maximum luminous power output.

13. The device according to claim 12, wherein said current supply is adapted for operating each of said light emitting diodes at a luminous power output of at least about 95 percent of its characteristic maximum luminous power output.

14. A method for curing a photosensitive dental composition for repairing a dental cavity or a dental surface, said composition being curable by way of irradiation with light of predetermined wavelength, said method comprising:

(a) applying the dental composition to the cavity or dental surface; and

(b) irradiating said composition with light of said preselected wavelength generated by way of a light emitting diode having a characteristic maximum luminous power output where increasing a current supplied to said light emitting diode does not increase its optical power output,

wherein said light emitting diode is operated at a luminous power output of at least about 85 percent of said characteristic maximum luminous power output.

15. The method according to claim 14, wherein said light emitting diode is operated at a luminous power output of at least about 90 percent of its characteristic maximum luminous power output.

16. The method according to claim 15, wherein said light emitting diode is operated at a luminous power output of at least about 95 percent of its characteristic maximum luminous power output.

17. The method according to claim 14, wherein said predetermined wavelength is in the range of from about 440 to about 500 nanometers.

18. The method according to claim 14, wherein said step of irradiating said composition with light of said predetermined wavelength is carried out for a duration of less than about 60 seconds.

19. The method according to claim 14, wherein said step of irradiating said composition with light of said predetermined wavelength comprises disposing a light emitting diode head assembly a distance of from about 1 mm to about 5 mm from said dental composition.

20. The method according to claim 14, wherein said dental composition includes a resin component, a ceramic filler and a photoinitiator.