Orthopedic screw and method

• US 6,468,277 B1
• Filed: 04/04/2000
• Issued: 10/22/2002
• Est. Priority Date: 04/04/2000
• Status: Expired due to Term

• Current Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Fallin, Thomas Wade, Winters, Thomas F., Justin, Daniel F.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US09/542,100
• Time in Patent Office: 931 Days
• Field of Search: 606/65, 606/73, 606/72, 606/60, 606/77, 606/76, 606/86, 606/99, 606/213, 606/218, 606/104, 606/216, 606/96, 606/98, 411/413, 411/395, 411/415, 411/310, 411/263
• US Class Current: 606/65
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/864 hollow, e.g. with socket or cannulated
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable or resorptive
• CPC Class Codes: A61B 2017/0646 for insertion into cartillege, e.g. meniscus
• CPC Class Codes: A61B 2017/0648 threaded, e.g. tacks with a screw thread
• CPC Class Codes: Y10S 606/908 Bioabsorbable material
• CPC Class Codes: Y10S 606/916 Tool for installing or removing orthopedic fastener

Abstract

A screw, driving device, and method are provided for repairing a tissue injury of a patient, such as a meniscal tear in a knee or osteochondritis dissecans. The screw has a root, a distal section having a narrowing cross section toward the distal end, and a thread along at least a portion of the root between the proximal end and the distal end. Along a leading section extending from the distal end, the helical pitch is substantially constant; along a trailing section between the leading section and the root'"'"'s proximal end, the helical pitch decreases. The substantially constant pitch along the leading section assists in preventing a stripping of the helical section. At the proximal end is a head having a diameter greater than a major root diameter of the central section. The head is for improving the tissue retention characteristics of the screw.

Claims

1. An orthopedic screw for affixing two sections of tissue together, the screw having:

a root having a proximal end and a distal section having a narrowing cross section toward a distal end; and

a thread atop the root along at least a portion thereof between the proximal end and the distal end, the thread having a helical pitch having a substantially constant value along a leading section extending proximal of the distal end and having a variable value along a trailing section extending proximal of the leading section, wherein the helical pitch decreases along the trailing section to the proximal end of the root, the thread further having;

a leading face facing the distal end, the leading face making a first angle with a helical axis having a directionality pointing from the proximal to the distal end, the first angle decreasing from a first oblique angle adjacent the distal end to a second oblique angle adjacent the proximal end, the second oblique angle smaller than the first oblique angle; and

a trailing face facing the proximal end, the trailing face making a second angle with the helical axis, the second angle decreasing from a first acute angle adjacent the distal end to a second acute angle adjacent the proximal end, the second acute angle smaller than the first acute angle.

2. The screw recited in claim 1, further having an axial bore at least partially therethrough generally along a helical axis proceeding from the proximal end, the bore having a noncircular cross-sectional shape.

3. The screw recited in claim 2, wherein the axial bore extends through to the root distal end.

4. The screw recited in claim 2, wherein the cross-sectional shape of the axial bore is substantially square.

5. The screw recited in claim 1, further having a head extending from the root proximal end and having a diameter at least as great as a maximum diameter of the thread, the head having a substantially smooth periphery.

6. The screw recited in claim 1, wherein the screw material comprises a biodegradable plastic biocompatible with the tissue of the patient and further biodegradable within a first time span greater than or equal to a second time span over which the tissue sections can knit together.

7. The screw recited in claim 1, wherein the thread has a radial depth from an outer edge to the root, the radial depth smaller adjacent the distal end than along the trailing section.

8. The screw recited in claim 1, wherein the root has a substantially constant radius from the proximal end to the distal section.

9. The screw recited in claim 1, wherein the root distal section has a generally conical shape.

10. The screw recited in claim 1, wherein the thread comprises a plurality of coaxial threads.

11. The screw recited in claim 10, wherein the plurality of threads comprises two threads.

12. A system for repairing a tissue injury in a patient, the system comprising:

a screw having;

a root having a proximal end and a distal section having a narrowing cross section toward a distal end;

a thread atop the root along at least a portion thereof between the proximal end and the distal end, the thread having a helical pitch having a substantially constant value along a leading section extending proximal of the distal end and having a variable value along a trailing section extending proximal of the leading section, wherein the helical pitch decreases along the trailing section to the proximal end of the root, the thread further having;

a leading face facing the distal end, the leading face making a first angle with a helical axis having a directionality pointing from the proximal to the distal end, the first angle decreasing from a first oblique angle adjacent the distal end to a second oblique angle adjacent the proximal end, the second oblique angle smaller than the first oblique angle; and

a trailing face facing the proximal end, the trailing face making a second angle with the helical axis, the second angle decreasing from a first acute angle adjacent the distal end to a second acute angle adjacent the proximal end, the second acute angle smaller than the first acute angle; and

an axial bore at least partially therethrough generally along a helical axis proceeding from the proximal end and into the root, the bore having a noncircular cross-sectional shape; and

an elongated driving device having;

a distal end having means for mating with the bore;

a proximal end having means for being rotationally driven; and

a noncircular cross-sectional shape along a distal section adjacent the distal end, the distal section dimensioned for entry into the bore and to permit relative axial sliding and rotational coupling movement therebetween.

13. The system recited in claim 12, wherein the screw further has a head extending from the root proximal end having a diameter at least as great as a maximum diameter of the thread, the head having a substantially smooth periphery, the bore extending through the head.

14. The system recited in claim 12, wherein the bore extends completely through the screw to the distal end, and the driving device comprises a needle having a pointed distal tip.

15. A method for affixing two pieces of tissue of a patient together, the method comprising the steps of:

moving a needle axially into a bore of a screw, the needle adapted to drive the screw, the screw having;

a root having a proximal end and a distal section having a narrowing cross section toward a distal end; and

a thread atop the root along at least a portion thereof between the proximal end and the distal end, the thread having a helical pitch having a substantially constant value along a leading section extending proximal of the distal end and having a variable value along a trailing section extending proximal of the leading section, wherein the helical pitch decreases along the trailing section to the proximal end of the root, the thread further having;

a leading face facing the distal end, the leading face making a first angle with a helical axis having a directionality pointing from the proximal to the distal end, the first angle decreasing from a first oblique angle adjacent the distal end to a second oblique angle adjacent the proximal end, the second oblique angle smaller than the first oblique angle; and

a trailing face facing the proximal end, the trailing face making a second angle with the helical axis, the second angle decreasing from a first acute angle adjacent the distal end to a second acute angle adjacent the proximal end, the second acute angle smaller than the first acute angle;

manipulating the distal end of the screw to a position generally normal to a face of a first piece of tissue adjacent a separation between the first and a second piece of tissue;

piercing the first piece of tissue with a tip of the needle; and

driving the screw between the tissue pieces in a screwing motion by rotating the needle and hence the screw, the proximal decrease in the helical pitch serving to bring two pieces of tissue into apposition as the screw is advanced.

16. A method for repairing osteochondritis dissecans comprising the steps of:

moving a needle axially into a bore of a screw, the needle adapted to drive the screw, the screw having;

a root having a proximal end and a distal section having a narrowing cross section toward a distal end;

a head extending proximal of the root proximal end; and

a thread atop the root along at least a portion thereof between the root proximal end and the root distal end, the thread having a helical pitch having a substantially constant value along a leading section extending proximal of the distal end and having a variable value along a trailing section extending proximal of the leading section, wherein the helical pitch decreases along the trailing section to the root proximal end, the thread further having;

a leading face facing the distal end, the leading face making a first angle with a helical axis having a directionality pointing from the proximal to the distal end, the first angle decreasing from a first oblique angle adjacent the distal end to a second oblique angle adjacent the proximal end, the second oblique angle smaller than the first oblique angle; and

a trailing face facing the proximal end, the trailing face making a second angle with the helical axis, the second angle decreasing from a first acute angle adjacent the distal end to a second acute angle adjacent the proximal end, the second acute angle smaller than the first acute angle;

manipulating the distal end of the screw to a position adjacent a face of a piece of cartilage that has separated from an adjacent piece of bone;

piercing the cartilage with a tip of the needle; and

driving the screw through the cartilage and into the bone in a screwing motion by rotating the needle and hence the screw, the proximal decrease in the helical pitch serving to bring the cartilage and the bone into apposition as the screw is advanced, until the screw head is positioned atop the cartilage.