High production, riding, concrete saw

• US 6,470,874 B1
• Filed: 01/19/2000
• Issued: 10/29/2002
• Est. Priority Date: 01/19/2000
• Status: Expired due to Fees

• Current Assignee: Diamond Products Limited
• Original Assignee: Cimline Inc (Hines Corp.)
• Inventors: Mertes, Anthony J.
• Primary Examiner(s): Eley, Timothy V.
• Assistant Examiner(s): NGUYEN, DUNG V
• Application Number:
  US09/487,435
• Time in Patent Office: 1,014 Days
• Field of Search: 125/12, 125/13.01, 125/13.02, 125/14, 451/451, 451/452, 451/455, 451/340, 451/341, 451/342, 474/144, 299/39.3
• US Class Current: 125/12
• CPC Class Codes: B23D 47/12 of drives for circular saw blades
• CPC Class Codes: B28D 1/045 Sawing grooves in walls; sawing stones from rocks; sawing machines movable on the stones to be cut
• CPC Class Codes: B28D 7/00 Accessories specially adapted for use with machines or devices of the preceding groups B28D5/0058 takes precedence

Abstract

A concrete saw (10) includes a cutting assembly having a high compression diesel motor (38) mounted on a carriage (40) in turn slideably mounted in a frame (22) in turn pivotally mounted to parallel rails (14) of a chassis (12) moveably supported on the concrete surface by wheels (18, 20). Concrete slurry hardened on two pairs of UHMW slides (30, 44) provided between the sliding surfaces of the carriage (40) and the frame (22) will break away and fall from the slides (30, 44) when the belt tension is adjusted. A guard (58) prevents entry of concrete slurry to the belt drive and includes a housing (66) having a U-shaped wall (68) which closely conforms to the bottom periphery of the sheave (36) of the belt drive. An operator platform including a seat (86), a footrest (88) and an armrest (90) mounted to a mount (82) is mounted by elastomer cushions (84) to a seat base (80) extending outward of the rails (14) of the chassis (12) so that the operator is located generally aligned with the saw blade (34) and is free of obstruction up to an extension (16) of the chassis (12).

Claims

1. Guard for a belt drive system including a frame, a rotatable output including a drive pulley and mounted to the fame, a shaft rotatably mounted to the frame and including a saw blade and a sheave located intermediate the saw blade and the frame, comprising, in combination:

a first housing including a first, generally U-shaped, axially extending wall having an inner edge and an outer edge, with the first housing extending around the sheave and closely conforming to a side of a periphery of the sheave, with the first housing including an outer, radially extending panel extending across the outer edge and having an aperture through which the shaft intermediate the sheave and the saw blade extends;

a seal for rotatable receipt of the shaft intermediate the sheave and the saw blade and within the aperture of the panel;

a tongue extending across the inner edge and having an aperture through which the shaft on the opposite side of the sheave than the saw blade extends, with the first housing being carried by the frame; and

a second housing positioned around the drive pulley and secured to the frame, with the first axially extending wall of the first housing including first and second free ends, with the first and second free ends of the first housing being mounted to the second housing with the first housing being carried by the frame through the second housing; and

means for providing access to the interior of the first and second housings.

2. The guard of claim 1 wherein the second housing includes a second, generally U-shaped, axially extending wall having an inner edge, an outer edge, a first free end and a second free end, with the first free ends of the first and second housings being secured together and the second free ends of the first and second housings being secured together, with the tongue being formed with the second housing, with the access providing means comprising a pivotal door extending across the outer edge of the second, axially extending wall.

3. The guard of claim 2 further comprising, in combination:

an exterior flexible seal mounted to the second housing and abutting with the output; and

a blade guard enclosing portions of the saw blade and carried by the frame.

4. Concrete saw comprising, in combination:

a frame including first and second sides each having an upper surface and an inner surface;

a shaft rotatably mounted to the frame and for carrying a sheave and a concrete saw blade;

a carriage including first and second L-shaped carriers each including a lower surface and an outer surface;

a first pair of slides carried by one of the frames and the carriage and sandwiched between the upper surfaces and the lower surfaces;

a second pair of slides carried by one of the frames and the carriage and sandwiched between the inner surfaces and the outer surfaces;

a motor mounted to the carriage and including a drive pulley;

belts extending between the drive pulley and the sheave; and

means for moving the carriage relative to the frame in a direction parallel to the upper, inner, lower, and outer surfaces, with the slides being formed of material to which concrete slurry does not adhere effectively so that any concrete slurry which tends to harden on the slides will break away and fall from the slides.

5. The concrete saw of claim 4 wherein the moving means comprises, in combination:

an adjustment shaft rotatable in the frame and including a threaded end; and

a threaded portion carried by the carriage and receiving the threaded end of the adjustment shaft.

6. The concrete saw of claim 4 further comprising, in combination:

a stub shaft including the drive pulley and rotated by the motor, with the motor including a body;

a bearing mounting plate secured to the motor; and

a bearing mounted to the bearing mounting plate for rotatably supporting the stub shaft, with the bearing located between the motor and the drive pulley, with the stub shaft being free of support on the opposite side of drive pulley than the motor.

7. The concrete saw of claim 6 further comprising, in combination:

a hydraulic pump driven by the motor on the opposite side of the motor than the drive pulley.

8. The concrete saw of claim 7 wherein the sheave is located intermediate the saw blade and the frame;

and wherein the concrete saw further comprises, in combination;

a guard comprising, in combination;

a first housing including a first, generally U-shaped, axially extending wall having an inner edge and an outer edge, with the first housing extending around the sheave and closely conforming to a side of a periphery of the sheave, with the first housing including an outer, radially extending panel extending across the outer edge and having an aperture through which the shaft intermediate the sheave and the saw blade extends;

a seal for rotatable receipt of the shaft intermediate the sheave and the saw blade and within the aperture of the panel; and

a tongue extending across the inner edge and having an aperture through which the shaft on the opposite side of the sheave than the saw blade extends, with the first housing being carried by the frame.

9. The concrete saw of claim 4 wherein the sheave is located intermediate the saw blade and the frame;

and wherein the concrete saw further comprises, in combination;

a guard comprising, in combination;

a first housing including a first, generally U-shaped, axially extending wall having an inner edge and an outer edge, with the first housing extending around the sheave and closely conforming to a side of a periphery of the sheave, with the first housing including an outer, radially extending panel extending across the outer edge and having an aperture through which the shaft intermediate the sheave and the saw blade extends;

a seal for rotatable receipt of the shaft intermediate the sheave and the saw blade and within the aperture of the panel; and

a tongue extending across the inner edge and having an aperture through which the shaft on the opposite side of the sheave than the saw blade extends, with the first housing being carried by the frame.

10. Concrete saw comprising, in combination:

a chassis moveable upon a concrete surface, with the chassis including first and second rails and a seat base extending outwardly from the first rail in a direction away from the second rail;

a cutting assembly including a saw blade, with the cutting assembly being supported by the chassis substantially between the first and second rails but with the saw blade located outwardly from the first rail in the direction away from the second rail; and

an operator platform including a mount mounted to the seat base, a seat secured to the mount, and a footrest secured to the mount, with a saw cut plane defined by the saw blade extending through the operator platform, with the footrest located intermediate the cutting assembly and the mount and outwardly from the first rail in the direction away from the second rail and being mounted to the first rail by being secured to the mount mounted to the seat base extending outwardly from the first rail.

11. The concrete saw of claim 10 wherein the chassis includes an L-shaped extension to the first rail, with the extension including a first leg extending outwardly from the first rail in a direction away from the second rail and including a second leg extending in a direction away from the operator platform, with the chassis being moveable upon the concrete surface by a wheel mounted to the second leg, with the saw cut plane located intermediate the second leg and the first rail, with the operator platform being free of obstruction up to the extension.

12. The concrete saw of claim 11 further comprising, in combination:

a plurality of elastomer cushions sandwiched between the operator platform and the seat base.

13. The concrete saw of claim 12 wherein the operator platform comprises, in combination:

an armrest mounted to the mount; and

a joystick mounted relative to the armrest, with the joystick controlling operation of the concrete saw, with the plurality of elastomer cushions being sandwiched between the mount and the seat base.

14. The concrete saw of claim 13 wherein the footrest comprises, in combination:

a first portion secured to the mount;

a second portion including a foot support, with the first and second portions being slideably telescopically related; and

a locking pin for removably locking the first and second portions in one of multiple positions.

15. The concrete saw of claim 14 wherein the armrest includes first and second slots;

and wherein the armrest is mounted to the mount by bolts extending through the slots and the mount, with the armrest being adjustable by movement of the slots on the bolts; and

wherein the armrest further includes a smooth plastic slide plate upon which the operator'"'"'s arm rests.

16. Concrete saw comprising, in combination:

a chassis moveable upon a concrete surface, with the chassis including first and second rails and a seat base extending outwardly from the first rail in a direction away from the second rail;

a cutting assembly including a saw blade, with the cutting assembly being supported by the chassis substantially between the first and second rails but with the saw blade located outwardly from the first rail in a direction away from the second rail; and

an operator platform mounted to the seat base, with a saw cut plane defined by the saw blade extending through the operator platform, wherein the cutting assembly comprises, in combination;

a frame, with the frame mounted for movement relative to the chassis;

a rotatable output including a drive pulley mounted to the frame, a shaft rotatably mounted to the frame and including the saw blade and a sheave located intermediate the saw blade and the frame, a first housing including a first, generally U-shaped, axially extending wall having an inner edge and an outer edge, with the first housing extending around the sheave and closely conforming to a side of a periphery of the sheave, with the first housing including an outer, radially extending panel extending across the outer edge and having an aperture through which the shaft intermediate the sheave and the saw blade extends;

a seal for rotatable receipt of the shaft intermediate the sheave and the saw blade and within the aperture of the panel; and

a tongue extending across the inner edge and having an aperture through which the shaft on the opposite side of the sheave than the saw blade extends, with the first housing being carried by the frame.

17. The concrete saw of claim 16 wherein the frame includes first and second sides each having an upper surface and an inner surface;

wherein the cutting assembly further comprises, in combination;

a carriage including first and second L-shaped carriers each including a lower surface and an outer surface;

a first pair of slides carried by one of the frames and the carriage and sandwiched between the upper surfaces and the lower surfaces;

a second pair of slides carried by one of the frames and the carriage and sandwiched between the inner surfaces and the outer surfaces, with the output mounted to the carriage;

belts extending between the drive pulley and the sheave; and

means for moving the carriage relative to the frame in a direction parallel to the upper, inner, lower, and outer surfaces, with the slides being formed of material to which concrete slurry does not adhere effectively so that any concrete slurry which tends to harden on the slides will break away and fall from the slides.

18. Concrete saw comprising, in combination:

a chassis moveable upon a concrete surface, with the chassis including a seat base;

a cutting assembly including a saw blade, with the cutting assembly being supported by the chassis;

a plurality of elastomer cushions;

a mount;

a seat secured to the mount;

a footrest secured to the mount;

an armrest mounted to the mount; and

a joystick mounted relative to the armrest, with the joystick controlling operation of the concrete saw, with the plurality of elastomer cushions being sandwiched between the mount and the seat base.

19. The concrete saw of claim 18 wherein the footrest comprises, in combination:

a first portion secured to the mount;

a second portion including a foot support, with the first and second portions being slideably telescopically related; and

a locking pin for removably locking the first and second portions in one of multiple positions.

20. The concrete saw of claim 18 wherein the armrest includes first and second slots;

and wherein the armrest is mounted to the mount by bolts extending through the slots and the mount, with the armrest being adjustable by movement of the slots on the bolts; and

wherein the armrest further includes a smooth plastic slide plate upon which the operator'"'"'s arm rests.