Illumination apparatus for edge lit signs and display

• US 6,471,388 B1
• Filed: 12/30/1999
• Issued: 10/29/2002
• Est. Priority Date: 12/30/1999
• Status: Expired due to Term

• Current Assignee: BJI Energy Solutions LLC
• Original Assignee: BJI Energy Solutions LLC
• Inventors: Marsh, Brent
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): Alavi, Ali
• Application Number:
  US09/476,236
• Time in Patent Office: 1,034 Days
• Field of Search: 362/559, 362/217, 362/225, 362/260, 362/396, 362/812, 362/31, 362/27, 313/318.11, 405/70
• US Class Current: 362/559
• CPC Class Codes: G02B 6/002 by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces
• CPC Class Codes: G02B 6/0031 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0046 Tapered light guide, e.g. wedge-shaped light guide
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources
• CPC Class Codes: G02B 6/0083 Details of electrical connections of light sources to drivers, circuit boards, or the like
• CPC Class Codes: G02B 6/0086 Positioning aspects
• CPC Class Codes: G09F 19/18 involving the use of optical projection means, e.g. projection of images on clouds projection apparatus per se G03B
• CPC Class Codes: Y10S 362/812 Signs

Abstract

An optical module for edge lit display signs utilizes energy efficient miniature cold cathode fluorescent lamps. Lampholders that mechanically and electrically couple the lamps include resilient sockets and clamps shaped to engage the outer surface of the resilient sockets. A preferred optical module intended as an illumination source for edge-lit emergency exit signs has two spaced apart cold cathode fluorescent lamps and an optical reflector configured to increase the light coupled to display surfaces of the edge-lit sign.

Claims

1. An optical module for use with a miniature tube-shaped fluorescent lamp having first and second flexible electrical leads attached to first and second ends of the lamp, comprising:

a) an optical chassis having a first support surface and a second support surface;

b) a first resilient socket with a receptacle shaped to receive the first end of the lamp and having a passageway for threading the first lead through said first socket; and

c) a first clamp coupled to said optical chassis, said first clamp shaped to engage the outer surface of said first socket;

d) a second resilient socket with a receptacle shaped to receive the second end of the lamp and having a passageway for threading the second lead through said second socket;

e) a second clamp coupled to said optical chassis, said second clamp shaped to engage the outer surface of said second socket; and

f) an optical reflector disposed on the first surface of said optical chassis;

wherein said sockets are configured to resiliently support the lamp above the surface of said optical reflector in the assembled optical module with the leads of the lamp extending through the passageways of said sockets, and wherein said sockets are configured to support the lamp above the surface of said reflector with a separation distance greater than the diameter of the lamp.

2. The optical module of claim 1, wherein said optical chassis is shaped to form guard surfaces to protect the lamp from breakage.

4. The optical module of claim 2, further comprising a ballast connected to the module, said ballast electrically coupled to said first and said second leads of the lamp.

5. The optical module of claim 2, wherein each said resilient socket has a lead passageway extending at a ninety degree angle from the main body of the socket and each said clamp is shaped to form an elbow-shaped clamp mating around the surface of said socket.

6. The optical module of claim 5, wherein said socket and said clamps are configured to direct the lead wires of the lamp through the body of the optical chassis from said first support surface to said second support surface.

7. The optical module of claim 6, further comprising a ballast coupled to the second surface of said optical chassis, said ballast receiving an input voltage and producing a regulated AC voltage electrically coupled to the first and the second leads of the lamp.

8. The optical module of claim 7, wherein said optical module is configured to fit into a housing of an edge-lit emergency exit sign having a display panel with an optical entrance surface for receiving light from said optical module.

9. The module of claim 8, wherein said reflector is shaped to improve the coupling of light into said optical entrance surface.

10. The module of claim 8, wherein said reflector has at least one non-parabolic region shaped to reduce the fraction of light reflected back onto the lamp from said reflector.

11. The module of claim 8, wherein said optical module has a plurality of miniature tube-shaped fluorescent lamps, and wherein the total number of lamps has a combined diameter less than half that of said optical entrance surface.

12. The optical module of claim 9, further comprising:

a battery backup power source coupled to said ballast.

3. An optical module for illuminating an edge-lit display sign having a lamp housing and a display panel forming an optical guide with an optical entrance surface coupled to the housing and a display surface disposed proximate the outer surface of the panel, the optical module comprising:

a) an optical chassis having a first support surface and a second support surface;

b) a miniature tube-shaped fluorescent lamp having first and second flexible electrical leads attached to first and second ends of said lamp;

c) a first resilient socket shaped to receive the first end of the lamp and having a passageway for threading the first lead through said first socket; and

d) a first clamp coupled to said optical chassis, said first clamp shaped to engage the outer surface of said first socket;

e) a second resilient socket shaped to receive the second end of the lamp and having a passageway for threading the second lead through said second socket; and

f) a second clamp coupled to said optical chassis, said second clamp shaped to engage the outer surface of said second socket;

g) an optical reflector disposed on the first surface of said optical chassis and oriented to reflect light into the optical entrance surface of the display panel;

h) a ballast coupled to the second surface of said optical chassis, said ballast receiving an input voltage and producing a regulated AC voltage electrically coupled to the first and the second leads of the lamp; and

i) a mechanical coupler connected to said optical chassis configured to support said module in the interior of the housing;

wherein said sockets are configured to resiliently support said lamp above the surface of said optical reflector in the assembled optical module and wherein said optical reflector is shaped to increase the coupling of light into said entrance surface,

wherein said socket is an elbow-shaped socket coupling said leads from said first to said second surface of said optical chassis.

13. An optical module for illuminating an edge-lit display sign having a lamp housing and a display panel forming an optical guide with an optical entrance surface coupled to the housing and a display surface disposed proximate the outer surface of the panel, the optical module comprising:

a) an optical chassis having a first support surface and a second support surface;

b) a miniature tube-shaped fluorescent lamp having first and second flexible electrical leads attached to first and second ends of said lamp;

c) a first resilient socket shaped to receive the first end of the lamp and having a passageway for threading the first lead through said first socket; and

d) a first clamp coupled to said optical chassis, said first clamp shaped to engage the outer surface of said first socket;

e) a second resilient socket shaped to receive the second end of the lamp and having a passageway for threading the second lead through said second socket; and

f) a second clamp coupled to said optical chassis, said second clamp shaped to engage the outer surface of said second socket;

g) an optical reflector disposed on the first surface of said optical chassis and oriented to reflect light into the optical entrance surface of the display panel;

h) a ballast coupled to the second surface of said optical chassis, said ballast receiving an input voltage and producing a regulated AC voltage electrically coupled to the first and the second leads of the lamp; and

i) a mechanical coupler connected to said optical chassis configured to support said module in the interior of the housing;

wherein said sockets are configured to resiliently support said lamp above the surface of said optical reflector in the assembled optical module and wherein said optical reflector is shaped to increase the coupling of light into said entrance surface, and wherein said lamp is spaced apart from the surface of the reflector by a distance greater than the diameter of said lamp.

14. The module of claim 13, wherein each said clamp comprises a first clamp section and a second clamp section having hooks.

15. The module of claim 14, wherein said socket is disposed in a channel in said optical chassis and coupled to said optical chassis by said hooks.

16. The module of claim 13, further comprising:

a second miniature tube-shaped fluorescent lamp having first and second flexible electrical leads attached to first and second ends of said second lamp;

a third resilient socket with a receptacle shaped to receive the first end of the second lamp and having a passageway for threading the first lead of said second lamp through said third socket;

a third clamp coupled to said optical chassis, said first clamp shaped to engage the outer surface of said third socket;

a fourth resilient socket with a receptacle shaped to receive the second end of the lamp and having a passageway for threading the second lead of said second lamp through said fourth socket; and

a fourth clamp coupled to said optical chassis, said second clamp shaped to engage the outer surface of said fourth socket;

wherein said third and fourth sockets are configured to resiliently support said second lamp above the surface of said optical reflector in the assembled optical module and wherein said second lamp is driven by said ballast, and wherein said second lamp is spaced apart from the surface of the reflector by a distance greater than the diameter of said second lamp.

17. The module of claim 16, wherein said first and second lamp are spaced apart from each other.

18. The module of claim 13, wherein said reflector is shaped to improve the coupling of light into said optical entrance surface.

19. The module of claim 13, wherein said reflector has at least one non-parabolic region shaped to reduce the fraction of light reflected back onto the lamp from said reflector.

20. The module of claim 13, wherein the total number of lamps has a combined diameter less than half that of said optical entrance surface.

21. A compact optical module for replacing T-5 fluorescent lamps in edge-lit display signs having a lamp housing and a display panel forming an optical guide with an optical entrance surface coupled to the housing and a display surface disposed proximate the outer surface of the panel, the compact optical module comprising:

a) an optical chassis having a first support surface and a second support surface, said optical chassis shaped to fit within the T-5 lamp housing;

b) a miniature tube-shaped fluorescent lamp having first and second flexible electrical leads attached to first and second ends of the lamp;

c) a first resilient socket shaped to receive the first end of said lamp; and

d) a first clamp coupled to said optical chassis, said first clamp shaped to engage the outer surface of said first socket;

e) a second resilient socket having a receptacle shaped to receive the second end of said lamp; and

f) a second clamp coupled to said optical chassis, said second clamp shaped to engage the outer surface of said second socket;

g) an optical reflector disposed on the first surface of said optical chassis and oriented to reflect light into the optical entrance surface of the display panel, said optical reflector shaped to improve the brightness and uniformity of illumination of the display surface;

h) a ballast coupled to the second surface of said optical chassis, said ballast receiving an input AC voltage and producing a regulated AC voltage electrically coupled to the first and the second leads of the lamp; and

i) a mechanical coupler connected to said optical chassis configured to support said module in the interior of the T-5 lamp housing;

wherein said sockets are configured to resiliently support said lamp above the surface of said optical reflector in the assembled optical module and wherein said optical chassis and said supported lamps have a combined height less than the diameter of a single T-5 lamp.

22. The module of claim 21, further comprising:

a second miniature tube-shaped fluorescent lamp having first and second flexible electrical leads attached to first and second ends of said second lamp;

a third resilient socket with a receptacle shaped to receive the first end of the second lamp and having a passageway for threading the first lead of said second lamp through said third socket;

a third clamp coupled to said optical chassis, said first clamp shaped to engage the outer surface of said third socket;

a fourth resilient socket with a receptacle shaped to receive the second end of the lamp and having a passageway for threading the second lead of said second lamp through said fourth socket; and

a fourth clamp coupled to said optical chassis, said second clamp shaped to engage the outer surface of said fourth socket;

wherein said third and fourth sockets are configured to resiliently support said second lamp above the surface of said optical reflector in the assembled optical module spaced apart from said first lamp and wherein said second lamp is driven by said ballast.

23. The module of claim 22, wherein the combined diameter of said lamps is less than half that of said entrance surface of said display panel.

24. The module of claim 22, wherein said reflector is shaped to improve the coupling of light into said optical entrance surface.

25. The module of claim 22, wherein said reflector has at least one non-parabolic region shaped to reduce the fraction of light reflected back onto the lamps from said reflector.

26. The module of claim 22, wherein said lamps each have a total light output less than half that of a single T-5 lamp and said reflector is shaped to more than double the fraction of light coupled to said display.

27. The module of claim 26, wherein said lamps have a diameter of three millimeters or less.