Device and method for processing crude oil

• US 6,471,869 B1
• Filed: 08/28/2000
• Issued: 10/29/2002
• Est. Priority Date: 02/27/1998
• Status: Expired due to Fees

• Current Assignee: Mitsubishi Rayon Company Limited (Mitsubishi Chemical Holdings Corporation)
• Original Assignee: Mitsubishi Rayon Company Limited (Mitsubishi Chemical Holdings Corporation)
• Inventors: Itakura, Masanori, Uehara, Masaru, Yanou, Manabu, Kanno, Michio
• Primary Examiner(s): FORTUNA, ANA M
• Application Number:
  US09/623,167
• Time in Patent Office: 792 Days
• Field of Search: 210/651, 210/650, 210/195.2, 210/416.1, 210/257.2, 210/636
• US Class Current: 210/651
• CPC Class Codes: B01D 2315/06 Submerged-type; Immersion type
• CPC Class Codes: B01D 2321/04 Backflushing
• CPC Class Codes: B01D 2321/185 Aeration
• CPC Class Codes: B01D 61/14 Ultrafiltration; Microfiltration
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 63/02 Hollow fibre modules
• CPC Class Codes: B01D 63/026 Wafer type modules or flat-surface type modules
• CPC Class Codes: B01D 63/043 with separate tube sheets
• CPC Class Codes: B01D 63/082 comprising a stack of flat membranes
• CPC Class Codes: B01D 63/0821 Membrane plate arrangements for submerged operation
• CPC Class Codes: B01D 65/08 Prevention of membrane fouling or of concentration polarisation
• CPC Class Codes: C10G 31/11 by dialysis
• CPC Class Codes: C10G 33/06 with mechanical means, e.g. by filtration

Abstract

A crude oil processing method is provided wherein a membrane module is immersed in the crude oil contained in a processing tank and the crude oil is pressurized or driven by gravity for gravitational filtration, thereby to pass through the membrane, with the dehydrated oil that has passed being taken out through an oil collecting pipe. According to this method, a high degree of separation and removal of water content from the crude oil can be carried out regardless of the properties of the crude oil, and muddy matter can also be separated and removed.

Claims

1. An apparatus comprising:

a processing tank having a water drainage port provided at the bottom thereof;

a membrane that is installed in the processing tank and selectively allows the oil content in a crude oil to pass therethrough;

wherein said membrane is installed movably in the processing tank and a driving means which moves said membrane is provided;

a means which pressurizes the crude oil; and

a removal pipe for removing dehydrated oil that has passed through said membrane.

2. The apparatus according to claim 1, wherein said crude oil is heavy oil or bitumen.

3. The apparatus according to claim 1, wherein said membrane is at least one kind selected from the group consisting of a hollow fiber membrane, flat membrane and tubular membrane.

4. The apparatus according to claim 1, wherein said membrane is a hydrophobic hollow fabric.

5. The apparatus according to claim 1, wherein said membrane is a hollow fiber membrane with a pore diameter 1.0 μ

m or smaller.

6. The apparatus according to claim 1, wherein a hollow fiber membrane module comprising a plurality of hollow fiber membranes disposed substantially in parallel to each other is used for said membrane.

7. The apparatus according to claim 6, wherein a plurality of said hollow fiber membrane modules are combined into a unit.

8. The apparatus according to claim 1, further comprising a means which heats the inside of said processing tank and maintains a raised temperature.

9. The apparatus according to claim 1, wherein a bubble stream generator is provided below said membrane in said processing tank.

10. The apparatus according to claim 1, wherein said membrane is a hydrophilic hollow fiber fabric having a hydrophobic surface.

11. The apparatus according to claim 1, wherein said membrane is a hollow fiber membrane with a pore diameter 0.2 μ

m or smaller.

12. The apparatus according to claim 1, wherein said membrane is a hollow fiber membrane with a void ration from 20 to 90%.

14. The apparatus according to claim 3, wherein said crude oil is heavy oil or bitumen.

27. The method according to claim 12, wherein said crude oil is heavy oil or bitumen.

13. An apparatus comprising:

a processing tank having a water drainage port provided at the bottom thereof;

a membrane that is installed in the processing tank and selectively allows the oil content in a crude oil to pass therethrough;

wherein said membrane is installed movable in the processing tank and a driving means which moves said membrane is provided; and

a removal pipe that communicates on one end thereof with a passage of the dehydrated oil that has passed said membrane and opens on the other end thereof at a position lower than the crude oil surface in the processing tank.

15. The apparatus according to claim 13, wherein said membrane is at least one kind selected from the group consisting of a hollow fiber membrane, flat membrane and tubular membrane.

16. The apparatus according to claim 13, wherein said membrane is a hydrophobic hollow fabric.

17. The apparatus according to claim 13, wherein said membrane is a hollow fiber membrane with a pore diameter 1.0 mg or smaller.

18. The apparatus according to claim 13, wherein a hollow fiber membrane module comprising a plurality of hollow fiber membranes disposed substantially in parallel to each other is used for said membrane.

19. The apparatus according to claim 18, wherein a plurality of said hollow fiber membrane modules are combined into a unit.

20. The apparatus according to claim 13, further comprising a means which heats the inside of said processing tank and maintains a raised temperature.

21. The apparatus according to claim 13, wherein a bubble stream generator is provided below said membrane in said processing tank.

22. The apparatus according to claim 13, wherein said membrane is a hydrophilic hollow film fabric having a hydrophobic surface.

23. The apparatus according to claim 13, wherein said membrane is a hollow fiber membrane with a pore diameter 0.2 μ

m or smaller.

24. The apparatus according to claim 13, wherein said membrane is a hollow fiber membrane with a void ratio of from 20 to 90%.

25. The apparatus according to claim 13, further comprising a liquid level control means which maintains the level of dehydrated oil within a predetermined range in said control means to ensure a pressure differential between a crude oil level in said processing tank and a dehydrated oil level in said control means to apply liquid pressure to said membrane.

26. A method comprising immersing a membrane module in crude oil contained in a processing tank, pressurizing the crude oil to pass through the membrane, moving said membrane in said processing tank, and removing the dehydrated oil that has passed therethrough through an oil collecting pipe.

28. A method comprising immersing a membrane module in crude oil contained in a processing tank, conducting gravitational filtration to make the crude oil pass through said membrane, moving said membrane in said processing tank, and removing the dehydrated oil obtained in the gravitational filtration through an oil collecting pipe.

29. The method according to claim 28, wherein said crude oil is heavy oil or bitumen.