Bus bar arrangement for heatable vehicle window

• US 6,472,636 B1
• Filed: 03/26/2001
• Issued: 10/29/2002
• Est. Priority Date: 03/26/2001
• Status: Expired due to Term

• Current Assignee: Guardian Glass LLC (KOCH Industries Incorporated)
• Original Assignee: Guardian Industries Corporation (KOCH Industries Incorporated)
• Inventors: Baldwin, Craig A.
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Fastovsky, Leonid M
• Application Number:
  US09/816,667
• Time in Patent Office: 582 Days
• Field of Search: 219/203, 219/541, 219/547, 219/543, 392/439, 343/713, 428/336, 428/46, 296/11, 156/100
• US Class Current: 219/203
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10183 being not continuous, e.g. in edge regions
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/016 Heaters using particular connecting means
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
• CPC Class Codes: H05B 3/86 the heating conductors being embedded in the transparent or reflecting material H05B3/845 takes precedence
• CPC Class Codes: Y10T 428/265 1 mil or less

Abstract

A bus bar arrangement for a heatable vehicle window. A conductive extension is attached to a central portion of a top bus bar and extends down one side/edge of the window to the bottom side/edge thereof so that both the top and bottom bus bar electrical connectors can be located along the same side/edge (i.e., bottom side/edge) of the window. By attaching the conductive extension to the top bus bar proximate a central portion thereof, current along or through the top bus bar may be distributed in an approximately uniform manner so as to reduce the potential for hot-spots or the like.

Claims

1. A heatable vehicle windshield including a top edge, a bottom edge, and first and second side edges, the heatable vehicle windshield comprising:

first and second glass substrates laminated to one another with a polymer inclusive interlayer therebetween;

a coating located between said first and second substrates, said coating including at least one conductive layer;

first and second conductive bus bars in electrical communication with at least said conductive layer of said coating, so that when electric current is passed through said conductive layer via said bus bars at least a portion of the windshield is heated;

wherein said first bus bar is located at a top area of said windshield and said second bus bar is located at a bottom area of said windshield;

a conductive extension member in electrical contact or communication with a central portion of said first bus bar proximate a top central area of the windshield, said conductive extension member including;

a top elongated portion extending along or adjacent the top edge of the windshield; and

a side elongated portion in electrical communication with said top elongated portion and extending along or adjacent the first side edge of the windshield and spaced apart from said coating; and

wherein first and second electrical connectors in electrical communication with the first and second bus bars, respectively, are each attached to the windshield proximate the bottom edge thereof, at least one of said electrical connectors supplying electric current to said conductive layer of said coating via an external power source.

2. The heatable windshield of claim 1, wherein the first electrical connector is electrically connected to said first bus bar via said conductive extension member, and said second electrical connector is electrically connected to said second bus bar.

3. The heatable windshield of claim 2, wherein said top elongated portion of said conductive extension member is approximately parallel to and spaced upwardly from said first bus bar.

4. The heatable windshield of claim 3, wherein said conductive extension member further includes a bottom elongated portion extending along or adjacent the bottom edge of the windshield, said bottom elongated portion of said extension member being approximately parallel to said second bus bar and spaced outwardly from said coating so as to be electrically insulated from said conductive layer of said coating.

5. The heatable windshield of claim 4, wherein said top and bottom elongated portions of said extension member are in direct contact with said first substrate.

6. The heatable windshield of claim 5, wherein at least a portion of said coating is located between said bus bars and said first substrate, and said coating contacts said first substrate.

7. The heatable windshield of claim 5, wherein said polymer inclusive interlayer comprises PVB.

8. A heatable vehicle window comprising:

a coating supported by a first substrate, said coating including at least one conductive layer;

first and second conductive bus bars in electrical communication with at least said conductive layer of said coating, so that when electric current is passed through said conductive layer via said bus bars at least a portion of the window is heated;

wherein said first bus bar is at least partially located adjacent or along a first edge of the window, and said second bus bar is at least partially located adjacent or along a second edge of the window, said first and second edges of the window being opposite one another so that a primary viewing area of said window is positioned between said first and second bus bars;

a conductive extension in electrical contact or communication with a central portion of said first bus bar proximate the first edge of the window, said conductive extension extending along or adjacent said first edge of the window, and extending along a third edge of the window toward the second edge of the window so that first and second electrical connectors in electrical communication with the first and second bus bars, respectively, are each attached to the window proximate said second edge thereof; and

wherein said first electrical connector is in electrical communication with said first bus bar via said conductive extension, and at least one of said electrical connectors supplies electric current to said conductive layer via an external power source.

9. The heatable window of claim 8, wherein said first edge is a top edge of the window, and said second edge is a bottom edge of the window.

10. The heatable window of claim 8, wherein said first substrate comprises glass, and said first substrate is laminated to a second glass substrate via at least a polymer inclusive interlayer.

11. The heatable window of claim 8, wherein said conductive extension is spaced from, and electrically insulated from, said coating along said second and third edges of the window.

12. The heatable window of claim 8, wherein said coating comprises said first and second conductive layers sandwiched between first and second dielectric layers, and wherein said bus bars are each in electrical contact with each of said first and second conductive layers of said coating.

13. The heatable window of claim 12, wherein said first and second dielectric layers comprise silicon nitride, and said first and second conductive layers comprise silver (Ag).

14. The heatable window of claim 8, wherein said coating has a sheet resistance R_s, less than or equal to 6 ohms/sq.

15. The heatable window of claim 8, wherein the window comprises a vehicle windshield.

16. A heatable vehicle window including first, second, third and fourth edges, wherein the first and second edges are opposite one another, and said third and fourth edges each extend between said first and second edges, the heatable vehicle window comprising:

a coating supported by a first substrate, said coating including at least one conductive layer;

first and second conductive bus bars in electrical communication with at least said conductive layer of said coating, so that when electric current is passed through said conductive layer via said bus bars at least a portion of the window is heated;

said first and second bus bars being located relative to one another so that a primary viewing area of said window is positioned between said first and second bus bars;

a conductive extension in electrical contact or communication with a central portion of said first bus bar, said conductive extension extending along or adjacent the first edge of the window, and extending along the third edge of the window toward the second edge of the window so that first and second electrical connectors in electrical communication with the first and second bus bars, respectively, are each attached to the window proximate said second edge thereof; and

wherein said first electrical connector is in electrical communication with said first bus bar via said conductive extension, and at least one of said electrical connectors supplies electric current to said conductive layer via an external power source.

17. The heatable window of claim 16, wherein said first edge is a top edge of the window, said second edge is a bottom edge of the window, and said third edge is a side edge of the window extending between said first and second edges.