Accurate voltage measurement system using relay isolated circuits

• US 6,472,880 B1
• Filed: 06/29/2001
• Issued: 10/29/2002
• Est. Priority Date: 06/29/2001
• Status: Expired due to Fees

• Current Assignee: Enova Systems
• Original Assignee: Enova Systems
• Inventors: Kang, Dennis H.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/895,859
• Time in Patent Office: 487 Days
• Field of Search: 320/110, 320/116, 320/132, 324/427, 324/428, 324/433, 324/434, 324/435
• US Class Current: 324/434
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

Abstract

A system for measuring voltages of batteries in a battery pack. The system has an isolation circuit operative to isolate a voltage for each of the batteries. A buffer of the system is in electrical communication with the isolation circuit and operative to store the voltage of each of the batteries when the batteries are isolated. The system further includes a voltage measuring device in electrical communication with the buffer. The voltage measuring device is operative to measure the voltage in the buffer and provide a stable measurement of the battery voltages therefrom.

Claims

1. A system for measuring voltages of batteries in a battery pack, the system comprising:

an isolation circuit having a relay and operative to isolate a voltage of each of the batteries;

a buffer in electrical communication with the isolation circuit and operative to store the voltage of each of the batteries when the batteries are isolated from the buffer by the relay; and

a voltage measuring device in electrical communication with the buffer, the voltage measuring device being operative to measure the voltages in the buffer and provide a stable measurement of the battery voltages therefrom.

2. The system of claim 1 wherein each battery has an isolation circuit.

3. The system of claim 2 wherein the battery pack is configured into multiple banks of batteries and the system further comprises a buffer for each battery of each bank.

4. The system of claim 3 wherein the buffer has inputs corresponding to the number of banks of batteries.

5. The system of claim 4 further comprising a voltage measuring device for each of the buffers.

6. The system of claim 5 further comprising a controller operative to control the isolation circuits, the buffers, and the voltage measuring devices.

7. The system of claim 6 wherein the controller is programmed to control the isolation circuits, the buffers, and the voltage measuring devices to measure the voltages of the batteries of each respective bank of batteries sequentially.

8. The system of claim 1 wherein the isolation circuit further comprises an energy storage device operative to store the voltage of the battery when the battery is isolated from the buffer.

9. The system of claim 8 wherein the energy storage device is a capacitor.

10. The system of claim 1 wherein the battery pack is configured for an electric or fuel cell vehicle.

11. A voltage measurement system for l batteries configured in m battery banks, each battery bank having n batteries, the measurement system comprising:

l isolation circuits, each of the isolation circuits in electrical communication with a respective one of the l batteries and having a relay and an energy storage device;

n buffers, each of the n buffers in electrical communication with a respective one of the l isolation circuits and operative to store the voltage of the battery when isolated; and

n voltage measuring devices in electrical communication with a respective one of the n buffers, each voltage measuring device being operative to measure the voltage in the respective buffer and provide a stable measurement of the battery voltage therefrom.

12. The system of claim 11 wherein the energy storage device is a capacitor.

13. The system of claim 11 wherein the relay is a switch.

14. The system of claim 11 further comprising a controller operative to isolate the batteries in order to measure the voltage thereof.

15. The system of claim 14 wherein the controller is operative to isolate all the batteries of one of the m battery banks in order to measure the voltage thereof.

16. The system of claim 15 wherein the controller is operative to measure the voltages of the batteries in each of the m battery banks sequentially.

17. A method of measuring the voltages of batteries in a battery pack, the method comprising the steps of:

a) storing the voltage of a respective one of the batteries in a capacitor;

b) isolating the battery from the energy storage device with a relay;

c) storing the voltage from the energy storage device in a buffer; and

d) measuring the voltage from the buffer with a voltage measuring device.

18. The method of claim 17 wherein steps (a)-(d) are controlled via an electronic controller.

19. The method of claim 17 further comprising the step of measuring the temperature of the battery pack in order to ensure proper operation thereof.

20. The method of claim 17 wherein the battery pack comprises n banks of m batteries for a total of n×

m batteries of the battery pack, and wherein;

step (a) comprises storing the voltage of a respective one of the batteries in one of l×

m capacitors;

step (b) comprises isolating the battery from a respective energy storage device via one of a l×

m relays;

step (c) comprises storing the voltage from the capacitor in one of m buffers; and

step (d) comprises measuring the voltage from the buffer with one of m measuring devices.

21. A system for measuring voltages of batteries in a battery pack, the system comprising:

an isolation circuit operative to isolate a voltage of each of the batteries;

a buffer in electrical communication with the isolation circuit and operative to store the voltage of each of the batteries when the batteries are isolated;

a voltage measuring device in electrical communication with the buffer, the voltage measuring device being operative to measure the voltages in the buffer and provide a stable measurement of the battery voltages therefrom; and

a temperature sensor operative to detect the temperature of the battery pack.