Low power two-wire self validating temperature transmitter

• US 6,473,710 B1
• Filed: 06/29/2000
• Issued: 10/29/2002
• Est. Priority Date: 07/01/1999
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Eryurek, Evren
• Primary Examiner(s): Shah, Kamini
• Application Number:
  US09/606,259
• Time in Patent Office: 852 Days
• Field of Search: 702/130, 702/133, 702/136, 702/104, 702/107, 702/99, 702/183, 702/184, 702/182, 702/176, 702/177, 700/79, 374/183, 374/208, 374/210, 709/201, 709/238, 324/238, 324/541, 324/713, 714/1, 714/37, 714/38
• US Class Current: 702/133
• CPC Class Codes: G08C 19/02 in which the signal transmitted is magnitude of current or voltage G08C19/36, G08C19/38 take precedence

Abstract

A two-wire temperature transmitter is coupleable to a two-wire process control loop for measuring temperature of a process. The transmitter includes an analog to digital converter configured to provide digital output in response to an analog input. A two-wire loop communicator is configured to couple to the process control loop and send information on the loop. A microprocessor is coupled to the digital output and configured to send temperature related information on the process control loop with the two-wire loop communicator. A power supply is configured to completely power the two-wire temperature transmitter with power from the two-wire process control loop. A temperature sensor comprises at least two temperature sensitive elements having element outputs which degrade in accordance with different degradation characteristics. The element outputs are provided to the analog to digital converter, such that the microprocessor calculates temperature related information as a function of at least one element output from a first temperature sensitive element and at least as a function of one degradation characteristic of a second temperature sensitive element.

Claims

1. A two-wire temperature transmitter coupleable to a two-wire process control loop for measuring temperature of a process, comprising:

at least one power supply configured to couple to the two-wire process control loop, the at least one power supply receiving power solely from the process control loop to power the two-wire temperature transmitter;

a two-wire loop communicator configured to couple to the two-wire process control loop and at least send information on the loop;

a temperature sensor comprising at least two temperature sensitive elements each having element outputs which elements degrade in accordance with different degradation characteristics;

an analog to digital converter coupled to the element outputs and configured to provide digital output in response to an analog input;

a microprocessor coupled to the digital output and configured to send temperature related information on the two-wire process control loop to the two-wire loop communicator, wherein the microprocessor calculates temperature related information as a function of at least one element output from a first temperature sensitive element and at least as a function of one degradation characteristic of at least a second temperature sensitive element.

2. The transmitter of claim 1, wherein the loop communicator is configured to communicate the temperature related information and validation information on the process control loop.

3. The transmitter of claim 1, when the microprocessor is further adapted to provide a confidence level for the temperature related information as a function of the degradation characteristic of the at least second temperature sensitive element.

4. The transmitter of claim 1 wherein the microprocessor is further adapted to provide a probability of accuracy for the temperature related information based upon the degradation characteristic of the at least second temperature sensitive element.

5. The transmitter of claim 1, wherein the microprocessor is further adapted to provide an indication of range in the form of +/−

percentage for the temperature related information as a function of the degradation characteristic of the at least second temperature sensitive element.

6. The transmitter of claim 3, wherein the confidence level is based at least in part upon empirical data.

7. The transmitter of claim 1, wherein the temperature related information is calculated as a function of at least one element output from the first temperature sensitive element and at least as a function of one degradation characteristic of at least a second temperature sensitive element, and wherein each of the first temperature sensitive element and second temperature sensitive element are weighted with a weight that varies with the process variable.

8. The transmitter of claim 1, wherein the temperature related information is calculated as a function of at least one element output from the first temperature sensitive element and at least as a function of one degradation characteristic of at least a second temperature sensitive element, and wherein each of the first temperature sensitive element and second temperature sensitive element are weighted with a weight that varies with the rate of change of the process variable.

9. The transmitter of claim 1, wherein the microprocessor is adapted to calculate the temperature related information based upon a neural network analysis.

10. The transmitter of claim 9, wherein the neural network analysis employed by the microprocessor is generated with empirical data.

11. The transmitter of claim 1, wherein the temperature related information is calculated as a function of a rule-based system.

12. The transmitter of claim 1, wherein the temperature related information is calculated as a function of a fuzzy logic algorithm implemented by the microprocessor.

13. A method of measuring process temperature with a two-wire temperature transmitter, the method comprising:

measuring a primary sensor element of a temperature sensor with the two-wire temperature transmitter, to provide a primary sensor signal;

measuring at least one secondary sensor element with the two-wire temperature transmitter to obtain at least one secondary sensor signal;

providing the primary and secondary sensor signals to a transmitter microprocessor;

calculating a process temperature based at least upon the primary sensor element;

calculating a confidence of the process temperature based upon the primary sensor signal and one or more of the secondary sensor signals; and

providing a validated process temperature output based on the temperature output and the confidence.

14. The method of claim 13, and further comprising providing a validated process variable output based upon the validated process temperature.

15. A two-wire transmitter coupleable to a two-wire process control loop for measuring temperature of a process, the transmitter comprising:

power supply means coupleable to the two-wire process control loop to supply power to the temperature transmitter;

loop communication means configured to communicate over the two-wire process control loop;

temperature sensing means;

measurement means coupled to the temperature sensing means to provide data indicative of a temperature of the temperature sensing means; and

computing means coupled to the measurement means, the computing means for computing a process temperature based upon at least two temperature sensitive elements having different degradation characteristics.