Method for controlling a well in a subsea mudlift drilling system

• US 6,474,422 B2
• Filed: 12/06/2000
• Issued: 11/05/2002
• Est. Priority Date: 12/06/2000
• Status: Expired due to Term

• Current Assignee: Conocophillips Company (ConocoPhillips), Texas A&M University System
• Original Assignee: Conoco Incorporated (ConocoPhillips), Texas A&M University System
• Inventors: Juvkam-Wold, Hans C., Weddle, Curtis E. III, Schubert, Jerome J., Alexander, Carmon H., Choe, Jonggeun
• Primary Examiner(s): SCHOEPPEL, ROGER J
• Application Number:
  US09/731,294
• Publication Number:
  US 20020066571A1
• Time in Patent Office: 699 Days
• Field of Search: 175/25, 175/38, 175/48, 175/65, 175/69, 175/72, 166/358, 166/359, 166/363
• US Class Current: 175/69
• CPC Class Codes: E21B 21/001 specially adapted for underwater drilling dual gradient drilling E21B21/082
• CPC Class Codes: E21B 21/08 Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure valve arrangements therefor E21B21/10

Abstract

A method for controlling a subsea well that includes shutting at least one blowout preventer, opening at least one isolation line, and circulating an influx out of a well while an inlet pressure of a subsea mudlift pump is adjusted to maintain a substantially constant drill pipe pressure at an initial circulating pressure. After the influx is circulated out of the well, drilling mud with a kill mud weight is pumped into the well. The drill pipe pressure is reduced according to a preselected drill pipe pressure decline schedule until the kill mud weight drilling mud reaches the bottom of the well. The drill pipe pressure is then maintained at a final circulating pressure by adjusting the inlet pressure of the subsea mudlift pump. The kill mud weight drilling mud is then circulated from the well bottom to the surface at the final circulating pressure.

Claims

1. A method for controlling a subsea well, the method comprising:

shutting at least one blowout preventer;

opening at least one isolation line;

circulating a formation fluid influx out of a well while an inlet pressure of a subsea mudlift pump is adjusted to maintain a drill pipe pressure at a substantially constant initial circulating pressure;

pumping drilling mud with a kill mud weight from a water surface into the well;

reducing the drill pipe pressure according to a preselected drill pipe pressure decline schedule until the kill mud weight drilling mud reaches a bottom of the well;

maintaining the drill pipe pressure at a substantially constant final circulating pressure after the kill mud weight drilling mud reaches the bottom of the well by adjusting the inlet pressure of the subsea mudlift pump; and

circulating the kill mud weight drilling mud from the bottom of the well to the water surface while maintaining the substantially constant final circulating pressure.

2. The method of claim 1, wherein the initial circulating pressure is calculated by combining a pre-influx circulating pressure in the drill pipe and a full underbalance pressure.

3. The method of claim 2, wherein the full underbalance pressure is calculated after the well is dynamically shut-in.

4. The method of claim 1, wherein the final circulating pressure is calculated after the influx is completely circulated out of the well.

5. The method of claim 1, wherein the pumping is performed by a surface mud pump.

6. The method of claim 1, wherein the initial circulating pressure is maintained by setting a surface pump at a preselected kick circulating rate.

7. The method of claim 6, wherein the kick circulating rate comprises a pre-influx surface pump rate.

8. The method of claim 1, wherein the inlet pressure of the subsea mudlift pump is adjusted to remain substantially constant at a shut-in pressure when the drill pipe pressure is adjusted to be substantially equal to the initial circulating pressure.

9. The method of claim 8, wherein the inlet pressure of the subsea mudlift pump comprises an annular friction pressure.

10. The method of claim 1, wherein the inlet pressure of the subsea mudlift pump is reduced by an amount substantially equal to an annular friction pressure as a surface mud pump is set at a kick circulating rate.

11. The method of claim 1, wherein a rate of the subsea mudlift pump is maintained at a preselected level until a preselected back pressure is generated in the well, wherein the inlet pressure of the subsea mudlift pump is subsequently reduced by an amount substantially equal to an annular friction pressure as a surface mud pump is set at a kick circulating rate.

12. The method of claim 1, wherein when the drill pipe pressure is substantially equal to the initial circulating pressure, a rate of the subsea mudlift pump is adjusted to keep the drill pipe pressure substantially equal to the initial circulating pressure until the influx is completely circulated out of the well.

13. The method of claim 1, wherein a magnitude of the influx is calculated by determining a height of a formation fluid influx in the well.

14. The method of claim 1, wherein a magnitude of the influx is calculated by estimating a formation fluid influx gradient.

15. The method of claim 1, wherein a magnitude of the influx is calculated by determining a volume of a formation fluid influx.

16. The method of claim 1, wherein a magnitude of the influx is calculated by comparing a pre-influx and a post-influx opening pressure for a drill string valve.

17. The method of claim 1, wherein the kill mud weight is selected to at least balance a formation pore pressure.

18. The method of claim 1, wherein the kill mud weight is selected so that sufficient hydrostatic pressure is generated to open a drill string valve.

19. The method of claim 1, wherein the kill mud weight is selected to include a trip margin.

20. The method of claim 1, wherein the influx is circulated out of the well in a first circulation cycle of a driller'"'"'s method.

21. The method of claim 1, wherein the kill mud weight drilling mud is circulated into the well in a second cycle of a driller'"'"'s method.

22. The method of claim 1, wherein the drill pipe pressure decline schedule has been modified for use in subsea mudlift drilling system wells.

23. A method for controlling a subsea well, the method comprising:

shutting at least one blowout preventer;

opening at least one isolation liner;

circulating a formation fluid influx out of a well while an inlet pressure of a subsea mudlift pump is adjusted to maintain a drill pipe pressure at a substantially constant initial circulating pressure;

pumping drilling mud with a kill mud weight from a water surface into the well;

holding the inlet pressure of the subsea mudlift pump substantially constant until the kill mud weight drilling mud reaches a bottom of the well;

adjusting the inlet pressure of the subsea mudlift pump to maintain the drill pipe pressure at a substantially constant final circulating pressure after the kill mud weights drilling mud reaches the bottom of the well; and

circulating the kill mud weight drilling mud from the bottom of the well to the water surface while maintaining the substantially constant final circulating pressure.

24. The method of claim 23, wherein the initial circulating pressure is calculated by combining a pre-influx circulating pressure in the drill pipe and a full underbalance pressure.

25. The method of claim 24, wherein the full underbalance pressure is calculated after the well is dynamically shut-in.

26. The method of claim 23, wherein the final circulating pressure is calculated after tie influx is completely circulated out of the well.

27. The method of claim 23, wherein the pumping is performed by a surface mud pump.

28. The method of claim 23, wherein the initial circulating pressure is maintained by setting a surface pump at a preselected kick circulating rate.

29. The method of claim 28, wherein the kick circulating rate comprises a pre-influx surface pump rate.

30. The method of claim 23, wherein the inlet pressure of the subsea mudlift pump is adjusted to remain substantially constant at a shut-in pressure when the drill pipe pressure is adjusted to be substantially equal to the initial circulating pressure.

31. The method of claim 30, wherein the inlet pressure of the subsea mudlift pump comprises an annular friction pressure.

32. The method of claim 23, wherein the inlet pressure of the subsea mudlift pump is reduced by an amount substantially equal to an annular friction pressure as a surface mud pump is set at a kick circulating rate.

33. The method of claim 23, wherein a rate of the subsea mudlift pump is maintained at a preselected level until a preselected back pressure is generated in the well, wherein the inlet pressure of the subsea mudlift pump is subsequently reduced by an amount substantially equal to an annular friction pressure as a surface mud pump is set at a kick circulating rate.

34. The method of claim 23, wherein when the drill pipe pressure is substantially equal to the initial circulating pressure, a rate of the subsea mudlift pump is adjusted to keep the drill pipe pressure substantially equal to the initial circulating pressure until the influx is completely circulated out of the well.

35. The method of claim 23, wherein a magnitude of the influx is calculated by determining a height of a formation fluid influx in the well.

36. The method of claim 23, wherein a magnitude of the influx is calculated by estimating a formation fluid influx gradient.

37. The method of claim 23, wherein a magnitude of the influx is calculated by determining a volume of a formation fluid influx.

38. The method of claim 23, wherein a magnitude of the influx is calculated by comparing a pre-influx and a post-influx opening pressure for a drill string valve.

39. The method of claim 23, wherein the kill mud weight is selected to at least balance a formation pore pressure.

40. The method of claim 23, wherein the kill mud weight is selected so that sufficient hydrostatic pressure is generated to open a drill string valve.

41. The method of claim 23, wherein the kill mud weight is selected to include a trip margin.

42. The method of claim 23, wherein the influx is circulated out of the well in a first circulation cycle of a driller'"'"'s method.

43. The method of claim 23, wherein the kill mud weight drilling mud is circulated into the well in a second cycle of a driller'"'"'s method.

44. The method of claim 23, wherein the drill pipe pressure is reduced according to a preselected drill pipe pressure decline schedule.

45. The method of claim 44, wherein the drill pipe pressure decline schedule has been modified for use in subsea mudlift drilling system wells.