Stent having tapered struts

• US 6,475,233 B2
• Filed: 10/23/1997
• Issued: 11/05/2002
• Est. Priority Date: 04/08/1997
• Status: Expired due to Term

• Current Assignee: Interventional Technologies Incorporated (Boston Scientific Corporation)
• Original Assignee: Interventional Technologies Incorporated (Boston Scientific Corporation)
• Inventors: Trozera, Thomas
• Primary Examiner(s): Snow, Bruce
• Application Number:
  US08/956,672
• Publication Number:
  US 20010010014A1
• Time in Patent Office: 1,839 Days
• Field of Search: 623/1, 623/12, 623/1.15, 623/1.14, 623/1.36, 606/194, 606/195, 606/108
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/3011 Cross-sections or two-dimensional shapes
• CPC Class Codes: A61F 2002/30156 triangular
• CPC Class Codes: A61F 2002/30158 trapezoidal
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/0002 Two-dimensional shapes, e.g. cross-sections
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2230/0023 triangular
• CPC Class Codes: A61F 2230/0026 trapezoidal
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: G03B 27/04 Copying apparatus without a relative movement between the original and the light source during exposure, e.g. printing frame or printing box
• CPC Class Codes: G03F 7/00 Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor using photoresist structures for special production processes, see the relevant places, e.g. B44C, H01L, e.g. H01L21/00, H05K
• CPC Class Codes: G03F 7/18 Coating curved surfaces

Abstract

The present invention is directed to an expandable stent which is relatively flexible along its longitudinal axis to facilitate delivery through tortuous body lumens, but which is stiff and stable enough radially in an expanded condition to maintain the patency of a body lumen such as an artery when implanted therein. The struts of the present invention have a specific trapezoidal, triangular or a reduced radii configuration projecting radially outward that functions to reduce the forces necessary to penetrate the vessel wall thereby minimizing trauma or damage imparted to the wall during deployment. In addition, this design feature of the present invention helps secure the expanded stent so that it does not move once it is implanted and furthermore, minimizes projections into the blood stream.

The invention generally includes a plurality of radially expandable loop elements which are relatively independent in their ability to expand and to flex relative to one another. The individual radially expandable elements of the stent are dimensioned to minimize the strut from twisting or rotating during expansion. Interconnecting elements or a backbone extends between the adjacent loop elements to provide increased stability and a preferable position for each loop to prevent warping of the stent upon the expansion thereof. The resulting stent structure is a series of radially expandable loop elements which are spaced longitudinally close enough so that the obstruction, vessel wall and any small dissections located at the treatment site of a body lumen may be dilated or pressed back into position against the lumenal wall.

The manufacturing process of the present invention utilizes optimized stress-strain curve characteristics to achieve, unlike other non-wire stent designs, improved mechanical properties throughout the stent. The optimized stress-strain curve of the materail increases both the yield strength and the ultimate tensile strength of the expanded stent, increasing its resistance to structural failure (fracture) or stent crushing.

Claims

1. A stent having a flowpath therethrough for implanting in a vessel comprising:

a plurality of loop elements which are independently expandable and which are interconnected to generally align said loop elements along a common longitudinal axis;

one or more connecting elements for interconnecting said loop elements; and

said loop elements comprising an inner surface facing the flowpath and an outer surface facing away from the flowpath, a first sidewall and a second sidewall, the first and second sidewalls converging toward one another in the direction of the outer surface, the loop elements having a cross-section which includes a substantially trapezoidal region, the substantially trapezoidal region extending inward from the outer surface toward the inner surface and bounded on two sides by the first and second sidewalls.

2. The stent of claim 1 wherein said loop elements or struts include an updulating, alternating loop or serpentine pattern.

3. A stent as recited in claim 1 wherein said loop elements are configured to be embedded into a vascular wall of a body lumen in order to more firmly attach said stent to said vascular wall.

4. A stent as recited in claim 1 wherein said loop elements are capable of maintaining their expanded condition upon expansion thereof.

5. A stent as recited in claim 1 wherein said stent is formed of a material selected from the group of materials consisting of stainless steel, platinum, gold alloy, and gold/platinum alloy.

6. The stent as recited in claim 1 further comprising a biocompatible coating.

7. The stent as recited in claim 1 wherein said loop elements have a yield strength greater than 35,000 psi.

8. The stent as recited in claim 1 wherein said loop elements have an ultimate tensile strength greater than 65,000 psi.

9. A stent for implanting in a vessel the stent having an inner surface and an outer surface, the stent having a flowpath therethough, the stent comprising:

a plurality of loop elements which are independently expandable and which are interconnected to generally align said loop elements along a common longitudinal axis;

one or more connecting elements or interconnecting said loop elements; and

said loop elements having a cross-section which is substantially trapezoidal wherein the cross-section widens from the outer surface to the inner surface.

10. A stent having an outer surface for supporting a vessel wall, said stent defining a longitudinal axis and comprising:

a plurality of generally annular shaped elements, each said element being centered around said axis each annular shaped element having a cross-section which is substantially trapezoidal in shape and which tapers toward the outer surface of the stent; and

at least one connector holding said plurality of elements in a predetermined configuration along said axis.

11. A stent to support a vessel wall, said stent defining a longitudinal axis and comprising:

a plurality of annular shaped elements, said elements being a component of said stent and having a first surface and a second surface with said first surface of said element facing inwardly toward said axis and said second surface facing outwardly from said axis, said second surface of said elements having a lesser surface area than said first surface of said elements, wherein the annular shaped elements have a cross-section which is substantially trapezodial in shape.

12. A stent for implantation in a vessel of a living body formed by a wall having a lumen therein comprising a cylindrical wall having a circumference and defining a flow passage extending therethrough, said cylindrical wall having inner and outer surfaces and being perforate, said cylindrical wall being comprised of a plurality of spaced apart circumferential elements extending around the circumference and having a plurality spaced apart convolutions therein and at least one longitudinally extending element interconnecting said circumferential elements to provide a unitary cylindrical wall, at least certain of said elements of being formed with substantially trapezodial cross sections with inner cross sectional surfaces having first widths, said inner cross sectional surfaces being substantially flat and forming at least a part of the inner surface of the cylindrical wall and outer cross sectional surfaces having second widths, said outer cross sectional surfaces forming at least part of the outer surfaces of the cylindrical wall, said outer cross sectional surfaces having second widths which are substantially less than the first widths of the inner cross sectional surfaces, said at least certain of said elements having first and second substantially planar inclined surfaces disposed between the inner cross sectional surfaces and the outer cross sectional surfaces,

said cylindrical wall being radially expandable in the lumen of the vessel into engagement with the wall of the vessel whereby the outer cross sectional surfaces of the cylindrical wall are embedded in the wall of the vessel to retain the stent in the desired position in the vessel.