Air manager systems for batteries utilizing a diaphragm or bellows

• US 6,475,658 B1
• Filed: 12/18/1998
• Issued: 11/05/2002
• Est. Priority Date: 12/18/1998
• Status: Expired due to Term

• Current Assignee: Duracell U.S. Operations, Inc. (Berkshire Hathaway Incorporated)
• Original Assignee: AER Energy Resources, Inc.
• Inventors: Sieminski, Dennis P., Witzigreuter, John D., Pedicini, Christopher S., Gray, Gary E.
• Primary Examiner(s): Maples, John S.
• Application Number:
  US09/216,026
• Time in Patent Office: 1,418 Days
• Field of Search: 429/27, 429/34
• US Class Current: 429/407
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 6/50 Methods or arrangements for servicing or maintenance, e.g. for maintaining operating temperature constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569

Abstract

Air managers for metal-air batteries are described, utilizing a diaphragm or bellows to move air in and out of one or more air openings or to move air from an inlet to an outlet. The diaphragm or bellows may be reciprocated by a linear actuator, such as an electromagnetic oscillator, or a shape memory alloy wire. Micromachines such as microrelays may be used as actuators. The battery may include one or more air passageways preferably including an isolating passageway such as a thin elongate tube shaped to impede air flow to the air electrode when the air moving device is not operative, even while the tube remains unsealed. The result is an improved air moving device for metal-air cells that occupies a minimal amount of the volume available for battery chemistry, is usable with advanced systems for isolating the air electrodes when power is not being drawn from the metal air cell, and is capable of developing high pressure for high velocity air movement at a relatively low rate of power consumption. Prismatic and cylindrical batteries incorporating the invention are described.

Claims

1. A ventilation system for a cell or battery of cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

at least one passageway operable for communicating between an environment and the cell; and

an air moving assembly operative to alternately cause air to flow;

from the environment toward the oxygen electrode through the passageway, so that air flows in a first direction through an opening to the passageway, and

from proximate the oxygen electrode toward the environment through the passageway, so that air flows in a second direction through said opening to the passageway, with the second direction being opposite the fist direction,

wherein said air moving assembly comprises a reciprocating air moving device.

2. The ventilation system of claim 1, wherein said reciprocating air moving device comprises a diaphragm.

3. The ventilation system of claim 1, wherein said reciprocating air moving device comprises a bellows.

4. The ventilation system of claim 1, wherein said reciprocating air moving device comprises an actuator that moves a partition in response to an electrical stimulus.

5. The ventilation system of claim 4, wherein said actuator comprises a shape memory alloy.

6. The ventilation system of claim 4, wherein said actuator comprises an electromagnetic oscillator.

7. A ventilation system for a cell or battery of cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

at least one passageway operable for communicating between an environment and the cell; and

an air moving assembly operative to alternately cause air to flow;

from the environment toward the oxygen electrode through the passageway, so that air flows in a first direction through an opening to the passageway, and

from proximate the oxygen electrode toward the environment through the passageway, so that air flows in a second direction through said opening to the passageway, with the second direction being opposite the first direction,

wherein the air moving assembly is mounted within a conduit and comprises;

a flexible membrane comprising a rolling diaphragm including a central portion surrounded by an annular portion adhered to said conduit and having a variable U-shaped cross section; and

an actuator operable for causing said central portion to reciprocate, said annular portion flexibly changing cross section to remain adhered to said conduit as said central portion reciprocates.

8. The ventilation system of claim 7, further comprising a first vent opening in said central portion, and a partition positioned in the path of said central portion, said partition defining a second vent opening spaced apart from said first vent opening when said central portion approaches said partition, said first and second vent openings being part of said passageway.

9. The ventilation system of claim 8, wherein at closest approach of said partition and said central portion, the ratio of the distance between said vent openings to the distance between said partition and central portion is about 2:

1 or greater.

10. The ventilation system of claim 7, further comprising a first vent opening in said central portion, and a partition positioned in the path of said central portion, said partition defining a second vent opening spaced apart from said first vent opening when said central portion approaches said partition, said first and second vent openings being part of said passageway.

11. A ventilation system for a cell or battery of cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

at least one passageway operable for communicating between an environment and the cell; and

an air moving assembly operative to alternately cause air to flow;

from the environment toward the oxygen electrode through the passageway, so that air flows in a first direction through an opening to the passageway, and

from proximate the oxygen electrode toward the environment through the passageway, so that air flows in a second direction through said opening to the passageway, with the second direction being opposite the first direction,

wherein the air moving assembly comprises;

a flexible membrane;

a leaf spring extending across at least a portion of said membrane and attached thereto;

a shape memory wire attached at its ends to said leaf spring so as to lie loosely along said leaf spring when said wire is in a relaxed condition; and

a circuit selectively connecting the ends of said wire to said cell to direct a current through said wire, causing said wire to shrink, thereby bending said leaf spring, and deforming said membrane to move air within said battery.

12. A ventilation system for a battery including one or more cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

a partition;

at least one ventilation passageway extending through the partition and operable for communicating between an environment and a cell; and

an actuator operative for causing the partition to reciprocate in a manner that causes air to be supplied to the oxygen electrode through the passageway.

13. The ventilation system of claim 12, wherein said passageway is defined by said partition.

14. The ventilation system of claim 12, wherein said passageway comprises a tube mounted to move with said partition.

15. The ventilation system of claim 14, wherein at least a portion of said tube is an isolating passageway that is operative to restrict airflow therethrough while said passageway is unsealed and said air moving assembly is not operating.

16. The ventilation system of claim 12, wherein at least a portion of said ventilation passageway is an isolating passageway that is operative to restriction airflow therethrough while said ventilation passageway is unsealed and said air moving assembly is not operating.

17. The ventilation system of claim 12, wherein:

the partition is a first partition, the passageway is a first passageway, and the environment is a first environment; and

the ventilation system further comprises;

a second partition with respect to which the first partition reciprocates, and the first environment is defined between the first and second partitions; and

at least one second passageway extending through the second partition and operable for communicating between the first environment and a second environment.

18. The ventilation system of claim 17, wherein:

the first partition reciprocates between a first position in which said first partition is adjacent to the second partition and a second position in which said first partition is spaced from said second partition; and

while the first partition is in the first position at least one of the passageways selected from the first and second passageways is at least partially occluded by one of the partitions selected from the first partition and the second partition so that the metal-air cell is more isolated from the second environment while the first partition is in the first position than while the first partition is in the second position.

19. A ventilation system for a cell or battery of cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

at least one passageway operable for communicating between an environment and the cell; and

an air moving assembly comprising a reciprocating air moving device operative to alternately cause air to flow;

from the environment toward the oxygen electrode through the passageway, so that air flows in a first direction through an opening to the passageway, and

from proximate the oxygen electrode toward the environment through the passageway, so that air flows in a second direction through said opening to the passageway, with the second direction being opposite the first direction.

20. A ventilation system for a cell or battery of cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

at least one passageway operable for communicating between an environment and the cell; and

an air moving assembly operative to alternately cause air to flow;

from the environment toward the oxygen electrode through the passageway, so that air flows in a first direction through an opening to the passageway, and

from proximate the oxygen electrode toward the environment through the passageway, so that air flows in a second direction through said opening to the passageway, with the second direction being opposite the first direction,

wherein the air moving assembly is mounted within a conduit and comprises;

a flexible membrane comprising a rolling diaphragm including a central portion surrounded by an annular portion adhered to said conduit and having a variable U-shaped cross section, and

an actuator operable for causing said central portion to reciprocate, said annular portion flexibly changing cross section to remain adhered to said conduit as said central portion reciprocates.

21. A ventilation system for a cell or battery of cells, with the cell or cells each including at least one oxygen electrode, the ventilation system comprising:

at least one passageway operable for communicating between an environment and the cell; and

an air moving assembly operative to alternately cause air to flow;

from the environment toward the oxygen electrode through the passageway, so that air flows in a first direction through an opening to the passageway, and

from proximate the oxygen electrode toward the environment through the passageway, so that air flows in a second direction through said opening to the passageway, with the second direction being opposite the first direction,

wherein the air moving assembly comprises;

a flexible membrane,

a leaf spring extending across at least a portion of said membrane and attached thereto,

a shape memory wire attached at its ends to said leaf spring so as to lie loosely along said leaf spring when said wire is in a relaxed condition, and

a circuit selectively connecting the ends of said wire to said cell to direct a current through said wire, causing said wire to shrink, thereby bending said leaf spring, and deforming said membrane to move air within said battery.