Power supply system and method for dock equipment

• US 6,476,572 B2
• Filed: 04/03/2001
• Issued: 11/05/2002
• Est. Priority Date: 04/03/2001
• Status: Expired due to Fees

• Current Assignee: Systems, Inc. (Germantown, Wisconsin)
• Original Assignee: Overhead Door Corporation (Sanwa Holdings Corp.)
• Inventors: Lounsbury, Mark S.
• Primary Examiner(s): Nappi, Robert E.
• Assistant Examiner(s): Duda, Rina I.
• Application Number:
  US09/825,722
• Publication Number:
  US 20020140390A1
• Time in Patent Office: 581 Days
• Field of Search: 318/139, 318/3, 318/9, 318/587, 320/109, 320/111, 320/DIG.34, 187/222, 182/66.2, 105/90.2, 14/695, 14/711, 14/713, 414/401, 414/584
• US Class Current: 318/139
• CPC Class Codes: B60L 2200/42 Fork lift trucks
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 53/31 Charging columns specially adapted for electric vehicles
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: Y02P 90/60 Electric or hybrid propulsion means for production processes
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An electric power supply system for dock equipment at a freight loading dock, such equipment including dock levelers and truck restraints which are powered by electric motors. The emergency power supply system utilizes electric powered freight moving vehicles, such as lift trucks, which include on-board storage battery electric power sources. The dock equipment includes controllers which are provided with selector switches for selecting power from an electrical distribution system or from the lift trucks by way of a disconnectable power cable assembly. An AC voltage step-down transformer and rectifier are provided for supplying the proper voltage to the controller, depending on the voltage and current characteristics required of the dock equipment motor or motors.

Claims

1. A power supply system for a freight loading dock for operating dock equipment comprising at least one of a dock leveler and a vehicle restraint, said dock equipment including an electric motor operable for moving said dock equipment between a working position and a stored position, said power supply system comprising:

a controller operable to receive electrical power from an electrical power distribution system and to supply electrical power to said motor;

at least one electric powered freight moving vehicle operable at said loading dock for moving freight thereon;

conductor means for electrically connecting said controller to said electric powered freight moving vehicle to supply electrical power to said motor; and

said controller includes switch means operable for providing electrical power to said motor from one of said distribution system and said electric powered freight moving vehicle.

2. The power supply system set forth in claim 1 wherein:

said switch means includes a manually actuated selector switch for selecting electrical power to be connected to said motor from one of said distribution system and said electric powered freight moving vehicle, at will.

3. The power supply system set forth in claim 2 wherein:

said selector switch is operable to be in a position for connecting said motor to said electric powered freight moving vehicle as a power source, a position for receiving electrical power from said distribution system as a power source and a position for disconnecting said motor from either power source.

4. The power supply system set forth in claim 3 wherein:

said controller includes rectifier means adapted for connection to said distribution system to convert AC power from said distribution system to DC power for operating said motor.

5. The power supply system set forth in claim 2 wherein:

said conductor means includes a flexible cable assembly including connectors at each end thereof for connecting said controller to a battery bank on said electric powered freight moving vehicle and to said controller, at will.

6. The power supply system set forth in claim 1 including:

a transformer adapted to be connected to said distribution system and to said controller for converting AC power delivered by said distribution system to an AC voltage corresponding to a DC voltage supplied by said electric powered freight moving vehicle.

7. An emergency power supply system for a freight loading dock for operating dock equipment comprising at least one of a dock leveler and a vehicle restraint, said dock equipment including an electric motor operable for moving said dock equipment between a working position and a stored position, said power supply system comprising:

at least one electric powered freight moving vehicle operable at said loading dock for moving freight thereon;

a controller operable to receive electrical power from an electrical power distribution system and to supply electrical power to said motor;

a flexible cable assembly for electrically connecting said controller to said electric powered freight moving vehicle to supply electrical power to said motor in the event of loss of power from said distribution system; and

said controller including a selector switch for selecting electrical power to be connected to said motor from one of said distribution system and said electric powered freight moving vehicle, at will, and a power converter operably connected to said distribution system for converting one of DC and AC electrical power to the other of AC and DC electrical power for operating said motor.

8. The power supply system set forth in claim 7 wherein:

said selector switch is operable to be in a position for connecting said motor to said electric powered freight moving vehicle as a power source, a position for connecting said motor to said distribution system as a power source and a position for disconnecting said motor from either power source.

9. The power supply system set forth in claim 7 including:

a transformer adapted to be connected to said distribution system and to said controller for converting AC power delivered by said distribution system to an AC voltage corresponding to a DC voltage supplied by said electric powered freight moving vehicle.

10. A method for operating a dock leveler at a freight loading dock, wherein said dock leveler includes a ramp movable between a working position and a stored position at said loading dock, an electric motor operable for moving said ramp between said positions and a controller for operating said motor, said controller being operably connected to an electric power distribution system, said method comprising the steps of:

operating said motor of said dock leveler in the event of loss of electric power from said distribution system by;

providing an electric powered freight moving vehicle including an on-board electric power source;

providing a power cable assembly for connecting said on-board electric power source to said controller;

connecting said on-board electric power source to said controller; and

operating said dock leveler by way of said controller using said on-board electric power source.

11. The method set forth in claim 10 including the step of:

providing a selector switch on said controller for selectively connecting said motor to said distribution system and said on-board electric power source; and

moving said selector switch to a position to receive power from said on-board electrical power source.

12. The method set forth in claim 10 including the step of:

providing said motor to operate at the voltage and current characteristic of said on-board electric power source.

13. The method set forth in claim 12 including the step of:

providing one of a transformer and rectifier for converting power from said distribution system to the voltage and current characteristics of said motor and said on-board electric power source.