Automatic battery charging system for a battery back-up DC power supply

• US 6,476,583 B2
• Filed: 07/20/2001
• Issued: 11/05/2002
• Est. Priority Date: 07/21/2000
• Status: Expired due to Fees

• Current Assignee: Jomahip, LLC
• Original Assignee: Jomahip, LLC
• Inventors: McAndrews, Joseph M.
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/909,559
• Publication Number:
  US 20020014880A1
• Time in Patent Office: 473 Days
• Field of Search: 320/112, 320/116, 320/118, 320/119, 320/120, 320/121, 320/128, 320/137
• US Class Current: 320/119
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0025 Sequential battery discharge in systems with a plurality of batteries
• CPC Class Codes: H02J 9/061 for DC powered loads

Abstract

An automatic back-up battery management system utilizing primary DC power for telephone switching equipment, communications equipment, computer equipment or other loads.

Claims

1. A battery management system for a battery connected to a load bus wherein the load bus is further connected to a primary DC source, comprising:

variable isolation impedance means having high reverse impedance and variable forward impedance connected in circuit with said battery for electrically isolating said battery from said system load bus without loss of battery back-up capability;

control means coupled to the variable isolation impedance so means for controlling the forward impedance of the variable isolation impedance means in dependence upon a sensed condition; and

shunt and connecting means responsive to said control means for selectively connecting said shunt across said variable isolation impedance means to selectively connect said battery to said load bus.

2. The system defined by claim 1 wherein said variable impedance means comprises a gated silicon controlled device controlled by said control means.

3. The system defined by claim 2 wherein during recharges of said battery after an emergency discharge into said load, said control means maintains said shunt across said variable impedance means until the charging current falls to a pre-determined charging current level, and thereafter adjusts the connecting means to disconnect the shunt to electrically isolate said battery from said primary DC supply voltage.

19. The system defined by claim 3 wherein when the charging current falls to the predetermined charging current level, the control means adjusts said variable forward impedance to a higher level.

4. A battery management system for use with a primary DC source that supplies a primary DC supply voltage to a system load bus, said primary DC source having a parallel back-up battery comprising:

control means for sensing battery and system conditions and for supplying control signals to components of the battery management system;

an isolation impedance circuit connected with said battery and responsive to said control means for selectively isolating said battery from said system load bus without loss of battery back-up capability;

wherein said isolation impedance circuit comprises an SCR connected in parallel with a controlled switch, said controlled switch having a first state wherein said controlled switch shunts said SCR to connect said battery to said system load bus; and

battery charging means for supplying a charging current to said battery while said battery is isolated from said system load bus by said isolation impedance circuit.

5. The system defined by claim 4 wherein the charging current is substantially constant at a given time and for a given condition of the battery.

6. The system defined by claim 5 wherein said battery charging means responds to commands from said control means to develop a substantially constant float current and a substantially constant boost current, said float current being lower than said boost current.

7. The system defined by claim 5 wherein said SCR is controlled by said control means.

8. The system defined by claim 6 wherein said SCR has variable forward impedance and wherein said control means adjusts the forward impedance of said SCR to a first level when said battery charging means is supplying said float current, and to a second level when said battery charging means is supplying said boost current, said second level being higher than said first Level.

9. The system defined by claim 4 wherein said battery is a valve-regulated lead acid battery.

10. A battery management system for use with a primary DC source which supplies a primary DC supply voltage to a system load bus for use by a load, and which primary DC source has a parallel back-up battery having a battery output voltage, the back-up battery comprising:

control means for sensing battery and system conditions and for supplying control signals to components of the battery management system;

isolation impedance means connected in series with said battery and responsive to said control means for selectively isolating said battery from said system load bus without loss of battery back-up capability; and

test discharge means adapted to be connected in series with said battery and said system load bus in response to control signals from said control means for developing a predetermined test voltage;

wherein the sum of said predetermined test voltage and the battery output voltage being effective to discharge a test current into the load, whereby said battery may be discharge tested while in a ready state in said system.

11. The system defined by claim 10 wherein said isolation impedance means includes a gated silicon controlled device controlled by said control means.

12. The system defined by claim 11 wherein said battery is a valve-regulated lead acid battery.

13. A method of recharging a parallel battery in a back-up battery system after a drop in the primary supply voltage has caused the battery to be discharged into the load and after the primary supply voltage has been restored across the load and battery, the method comprising the steps of;

monitoring the flow of battery charging current being delivered into the battery from the primary supply voltage restored across the battery responsive to the flow of battery charging current;

applying the primary supply voltage across the battery until the level of battery current charging falls to a predetermined first charging current level responsive to attaining said predetermined first battery charging current level;

electrically isolating the battery from the primary supply voltage without loss of battery back-up capability;

delivering into the battery a current at a predetermined second current level lower than said first battery charging current level until the voltage across the battery rises to a predetermined first battery voltage level and responsive to the attainment of said predetermined first battery voltage level; and

delivering into the battery a current at a predetermined third current level lower than said second current level.

14. The method defined by claim 13 wherein the charging current is substantially constant at a given time and for a given condition of the battery.

15. The method defined by claim 14 wherein said isolating of the battery from the primary supply voltage is achieved by providing a high impedance in series with said battery.

16. The method defined by claim 15 wherein said high impedance is a gated silicon device, and wherein a gate input to the gated silicon device is responsive to the primary supply voltage applied across the load.

17. The system defined by claim 16 wherein said battery is a valve-regulated lead acid battery.

18. A battery management system for a battery connected to a load bus wherein the load bus is further connected to a primary DC source, comprising:

a variable isolation impedance circuit connected in circuit with said battery for selectively isolating said battery from said system load bus without loss of battery back-up capability,

wherein said isolation impedance circuit comprises an SCR connected in parallel with a controlled switch, said SCR having a high reverse impedance and a variable forward impedance said controlled switch having a first state in which said controlled switch shunts said SCR to connect said battery to said system load bus; and

control means coupled to the variable isolation impedance for controlling the forward impedance of the SCR and the state of the controlled switch in dependence upon a sensed battery condition or parameter.

20. A charging and monitoring apparatus for use with a battery employed as a back-up power supply to a primary source of power the primary power source including a load bus for delivering power the apparatus comprising:

a battery module in circuit with the battery for selectively supplying charging current thereto, the battery module being in circuit with the load bus and including an isolating impedance circuit having a variable impedance for selectively isolating the battery from the load bus of the primary power source;

a discharge module for testing the health of the battery by selectively discharging the battery to the load bus; and

a controller in circuit with the battery module and the discharge module for controlling the operation thereof.

21. An apparatus as defined in claim 20 wherein the battery module includes a power converter for selectively supplying the charging current to the battery the power converter being responsive to the controller to adjust the level of the charging current supplied to the battery.

22. An apparatus as defined in claim 20 wherein the isolation impedance circuit comprises an SCR and a controlled switch, the controlled switch being connected in parallel with the SCR to selectively form a shunt across the SCR connecting the battery to the load bus.

23. An apparatus as defined in claim 22 wherein the SCR has a high reverse impedance, a first forward impedance, and a second forward impedance wherein the second forward impedance is higher than the first forward impedance.

24. An apparatus as defined in claim 23 wherein the controller causes the controlled switch to form the shunt across the SCR in the event of a failure of the primary power source.

25. An apparatus as defined in claim 24 wherein the controller switches the SCR to the second forward impedance in the event of a failure of the primary power source.

26. An apparatus as defined in claim 22 wherein during recharge after the battery has been at least partially discharged, the controller causes the controlled switch to maintain the shunt across the SCR until the charging current falls to a predetermined charging level, and thereafter causes the controlled switch to change states to again electrically isolate the battery from the load bus.

27. An apparatus as defined in claim 20 wherein the controlled switch shunts the SCR and connects the battery to the load bus when a voltage of the load bus drops below a predetermined level.

28. An apparatus as defined in claim 20 wherein the discharge module comprises a power convener for developing a discharge voltage which, when summed with a voltage developed by the battery, discharges the battery into the load.

29. An apparatus as defined in claim 20 further comprising a controlled switch for selectively disconnecting the discharge module from the battery.