Hydrodynamic stirring device and lance

• US 6,481,885 B2
• Filed: 04/11/2001
• Issued: 11/19/2002
• Est. Priority Date: 10/12/1998
• Status: Expired due to Fees

• Current Assignee: Petrojet International, Co.
• Original Assignee: Petrojet International, Co.
• Inventors: Dupre, Alain
• Primary Examiner(s): Cooley, Charles E.
• Application Number:
  US09/832,428
• Publication Number:
  US 20010038572A1
• Time in Patent Office: 587 Days
• Field of Search: 366/136, 366/137, 366/159.1, 366/167.1, 366/167.2, 366/168.2, 366/173.1, 366/173.2, 137/563, 208/13, 210/194, 210/197, 210/805, 134/166.R, 134/167.R, 134/168.R, 134/169.R, 415/80, 416/20.R, 416/90.R, 416/92, 239/251, 239/261
• US Class Current: 366/137
• CPC Class Codes: B05B 3/06 by jet reaction , i.e. creating a spinning torque due to a tangential component of the jet
• CPC Class Codes: B08B 9/0933 Removing sludge or the like from tank bottoms
• CPC Class Codes: B08B 9/0936 using rotating jets

Abstract

A hydrodynamic stirring device which dissolves, mixes or puts back into suspension or into a “sol” in a primary liquid phase, a deposited sediment which is contained in a tank and covered by the primary liquid phase. The stirring device includes a suction device, including at least one pumps to remove liquid from the primary liquid phase in the tank, and an injector connected to a discharge side of the suction device. The injector is equipped for reinjecting the liquid into the tank, towards the deposited sediment, in the form of at least one jet having a predefined pressure and flow rate. The injector further includes at least one tube which bears at an end portion thereof, a self-rotating lance. The lance a hollow cylindrical stator which is open at both of its end portions. At a first of its end portions to the injector tube. At a second of its end portions, the stator is connected to a nozzle bearing rotor which is rotatably mounted on the stator. At least two nozzles or jets are borne at the periphery of the stator. At least one of the nozzles or jets has an orifice directed to have a tangential component with respect to the nozzle bearing rotor, wherein the nozzles are arranged such that the resultant forces of the radial components is canceled out.

Claims

1. A hydrodynamic stirring device which dissolves, mixes or puts back into suspension or into a “

sol”

in a primary liquid phase, a deposited sediment which is contained in a tank and covered by said primary liquid phase comprising;

suction means including at least one pump to remove liquid from said primary liquid phase in said tank; and

injection means connected to a discharge side of the suction means and equipped for reinjecting said liquid into said tank, towards said deposited sediment, in the form of at least one jet having a predefined pressure and flow rate,

said injection means comprising at least one tube which bears at an end portion thereof, a self-rotating lance, said lance including a hollow cylindrical stator having open end portions and which is connected through a first of said end portions to said tube and wherein a nozzle bearing rotor is rotatably mounted at a second of said end portions of said stator, and said rotor bearing, at its periphery, at least two nozzles, each having a radial direction component, at least one of said nozzles having an orifice directed to have a tangential direction component with respect to the nozzle bearing rotor, wherein the nozzles are arranged such that force directed along the radial components is canceled out; and

wherein said stator and said rotor define a chamber therebetween, said chamber being in fluid communication with said primary liquid phase via at least one annular slit defined by said rotor.

2. The device according to claim 1, wherein the nozzles are arranged in such angular directions and with such orientations that the axes of their respective orifices are deduced from one another by rotation through an angle of 360°

/n about a central axis of the nozzle bearing rotor, wherein n is the number of nozzles located on a periphery of the nozzle bearing rotor.

3. The device according to claim 1, wherein each of the nozzles located at a periphery of the nozzle bearing rotor has an orifice, an axis of which forms an angle of about 30°

with respect to a radius corresponding to the angular position in which the nozzle under consideration is to be found.

4. The device according to claim 1, wherein axes of the orifices of the nozzles are offset laterally with respect to radial longitudinal planes.

5. The device according to claim 4, wherein said nozzle bearing rotor further comprises two nozzle carriers, axes of the orifices of the nozzles of which are substantially parallel and laterally offset on either side of a median plane formed by a diametric axis and a longitudinal axis.

6. The device according to claim 5, wherein the nozzle carriers have at least one nozzle opening onto a front face of the nozzle carrier directed towards the bottom of the tank.

7. The device according to claim 4, wherein a lateral offset between an orifice of the nozzle carrier and the plane formed by a radial axis and the longitudinal axis is about 8 to 14 mm.

8. The device according to claim 1, wherein axes of the orifices of the nozzles located at a periphery of the nozzle bearing rotor are arranged in a plane substantially perpendicular to a central axis of rotation of the nozzle bearing rotor.

9. The device according to claim 1, wherein axes of the orifices of the nozzles located on a periphery of the nozzle bearing rotor are inclined in the direction of a central axis of rotation of the nozzle bearing rotor.

10. The device according to claim 1, wherein axes of the orifices of the nozzles located on a periphery of the nozzle bearing rotor form an angle of about 75°

with respect to a central axis of rotation of the nozzle bearing rotor.

11. The device according to claim 1, wherein the nozzle bearing rotor surrounds the hollow cylindrical stator over a part of its length, and wherein the chamber formed between said rotor and said stator has closed off end portions, and, in said chamber, a thrust bearing and at least one radial bearing are provided for mounting the rotor rotatably with respect to the stator.

12. The device according to claim 1, further comprising a plurality of lances whose heights may be adjusted in an independent manner.

13. A hydrodynamic stirring device which dissolves, mixes or puts back into suspension or into a “

sol”

in a primary liquid phase, a deposited sediment which is contained in a tank and covered by said primary liquid phase comprising;

suction means including at least one pump to remove liquid from said primary liquid phase in said tank; and

injection means connected to a discharge side of the suction means and equipped for reinjecting said liquid into said tank, towards said deposited sediment, in the form of at least one jet having a predefined pressure and flow rate,

said injection means comprising at least one tube which bears at an end portion thereof, a self-rotating lance, said lance including a hollow cylindrical stator having open end portions and which is connected through a first of said end portions to said tube and wherein a nozzle bearing rotor is rotatably mounted at a second of said end portions of said stator and said rotor bearing, at its periphery, at least two nozzles or jets, each having a radial component of direction at least one of said nozzles or jets having an orifice directed to have a tangential direction component with respect to the nozzle bearing rotor, wherein the nozzles are arranged such that force directed along the radial components is canceled out; and

wherein the orifice of each nozzle comprises, from inside towards the outside of the nozzle bearing rotor, a first conical part that tapers in the direction of flow of the liquid and a second cylindrical part.

14. The device according to claim 13, wherein the first conical part has an axial length which is about half that of the second cylindrical part.

15. The device according to claim 13, wherein the first conical part has a cone apical angle of about 30°

, and the second cylindrical part has a diameter d of about 5 mm.

16. A hydrodynamic stirring device which dissolves, mixes or puts back into suspension or into a “

sol”

in a primary liquid phase, a deposited sediment which is contained in a tank and covered by said primary liquid phase comprising;

suction means including at least one pump to remove liquid from said primary liquid phase in said tank; and

injection means connected to a discharge side of the suction means and equipped for reinjecting said liquid into said tank, towards said deposited sediment, in the form of at least one jet having a predefined pressure and flow rate,

said injection means comprising at least one tube which bears at an end portion thereof, a self-rotating lance, said lance including a hollow cylindrical stator having two open end portions and which is connected through a first of said two end portions to said tube and wherein a nozzle bearing rotor is rotatably mounted on said stator, and said rotor bearing, at its periphery, at least two nozzles or jets, each having a radial component of direction at least one of said nozzles or jets having an orifice directed to have a tangential direction component with respect to the nozzle bearing rotor, wherein the nozzles are arranged such that force directed along the radial components is canceled out;

wherein the nozzle bearing rotor surrounds the hollow cylindrical stator over a part of its length, and wherein an elongate annular chamber is formed between said rotor and said stator, wherein said chamber is closed off at both of its end portions, and, in said elongate annular chamber, a thrust bearing and at least one radial bearing are provided for mounting the rotor rotatably with respect to the stator; and

further comprising two axial rolling bearings and two radial rolling bearings, which provide rotation and guidance of the rotor assembly, the volume between the rotor and the stator forming a chamber hermetically closed by two rotary joints and a lubrication chamber.

17. The device according to claim 16, further comprising three nozzles which have an orifice with a diameter of about 5 mm.

18. A hydrodynamic stirring device which dissolves, mixes or puts back into suspension or into a “

sol”

in a primary liquid phase, a deposited sediment which is contained in a tank and covered by said primary liquid phase comprising;

suction means including at least one pump to remove liquid from said primary liquid phase in said tank; and

injection means connected to a discharge side of the suction means and equipped for reinjecting said liquid into said tank, towards said deposited sediment, in the form of at least one jet having a predefined pressure and flow rate,

said injection means comprising at least one tube which bears at an end portion thereof, a self-rotating lance, said lance including a hollow cylindrical stator having open end portions and which is connected through a first of said end portions to said tube and wherein a nozzle bearing rotor is rotatably mounted on said stator at a second of said end portions, and said rotor bearing, at its periphery, at least two nozzles or jets, each having a radial component of direction at least one of said nozzles or jets having an orifice directed to have a tangential direction component with respect to the nozzle bearing rotor, wherein the nozzles are arranged such that force directed along the radial components is canceled out;

wherein the nozzle bearing rotor surrounds the hollow cylindrical stator over a part of its length, and wherein an elongate annular chamber is formed between said rotor and said stator, wherein said chamber is closed off at both of its end portions, and, in said elongate annular chamber, a thrust bearing and at least one radial bearing are provided for mounting the rotor rotatably with respect to the stator; and

wherein the nozzle bearing rotor comprises three parts arranged successively in an axial direction, including a first end part which extends the hollow cylindrical stator to a second end, has a cavity that communicates with an internal channel of said hollow cylindrical stator and bears said nozzles, an intermediate tubular cylindrical part which surrounds the cylindrical stator and which has a greater internal diameter than the external diameter of said cylindrical stator, and defines said elongate annular chamber, and a second end part which surrounds said cylindrical stator with a small radial clearance and which closes off said elongate annular chamber on a side of the first end portion of said hollow cylindrical stator.

19. The device according to claim 18, wherein said hollow cylindrical stator has on its external surface, inside said elongate annular chamber two cylindrical parts, axially spaced apart, which have a greater external diameter than a remaining part of said stator and which form two plain bearings for the nozzle bearing rotor and said thrust bearing is arranged between the second end part of the nozzle bearing rotor and one of the two cylindrical parts of greater external diameter of said stator.

20. The device according to claim 18, wherein at least the second end part and the intermediate part of the nozzle bearing rotor are in the form of separate elements fitted with complementary, threaded cylindrical parts to enable them to be assembled.

21. A lance for use in a hydrodynamic stirring device, wherein said lance comprises:

at least one tube which bears at an end portion thereof, a self-rotating lance, said lance including a hollow cylindrical stator having open end portions and which is connected through a first of said end portions to said tube and wherein a nozzle bearing rotor is rotatably mounted at a second of said end portions of said stator, and said rotor bearing, at its periphery, at least two nozzles, each having a radial direction component, at least one of said nozzles having an orifice directed to have a tangential direction component with respect to the nozzle bearing rotor, wherein the nozzles are arranged such that force directed along the radial components is canceled out; and

wherein said stator and said rotor define a chamber therebetween, said chamber being in fluid communication with a primary liquid phase via at least one annular slit defined by said rotor.