Spectroscopic scatterometer system
DCFirst Claim
1. A method for measuring one or more parameters of a periodic diffracting structure adjacent to an associated structure, said associated structure having a thickness and an optical index, comprising:
- providing an optical index and a film thickness of the associated structure;
constructing a reference database of one or more parameters related to said diffracting structure using said optical index and film thickness of the associated structure;
directing a beam of electromagnetic radiation at a plurality of wavelengths at said periodic diffracting structure, detecting intensity data or ellipsometric parameters of a diffraction at said plurality of wavelengths from said diffracting structure of said beam; and
comparing said detected intensity data or ellipsometric parameters to said database to determine said one or more parameters.
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Abstract
Before the diffraction from a diffracting structure on a semiconductor wafer is measured, where necessary, the film thickness and index of refraction of the films underneath the structure are first measured using spectroscopic reflectometry or spectroscopic ellipsometry. A rigorous model is then used to calculate intensity or ellipsometric signatures of the diffracting structure. The diffracting structure is then measured using a spectroscopic scatterometer using polarized and broadband radiation to obtain an intensity or ellipsometric signature of the diffracting structure. Such signature is then matched with the signatures in the database to determine the grating shape parameters of the structure.
275 Citations
155 Claims
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1. A method for measuring one or more parameters of a periodic diffracting structure adjacent to an associated structure, said associated structure having a thickness and an optical index, comprising:
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providing an optical index and a film thickness of the associated structure;
constructing a reference database of one or more parameters related to said diffracting structure using said optical index and film thickness of the associated structure;
directing a beam of electromagnetic radiation at a plurality of wavelengths at said periodic diffracting structure, detecting intensity data or ellipsometric parameters of a diffraction at said plurality of wavelengths from said diffracting structure of said beam; and
comparing said detected intensity data or ellipsometric parameters to said database to determine said one or more parameters. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 86, 132)
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21. An apparatus for measuring one or more parameters of a periodic diffracting structure adjacent to at least one associated structure, said associated structure having a film thickness and an optical index, comprising:
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a computer constructing a reference database of one or more parameters related to said diffracting structure using said an optical index and a film thickness of the associated structure;
optics directing a beam of electromagnetic radiation at a plurality of wavelengths at said periodic diffracting structure, a detector detecting intensity data or ellipsometric parameters of a diffraction at said plurality of wavelengths from said diffracting structure; and
a processor comparing said detected intensity data or ellipsometric parameters to said database to determine said one or more parameters. - View Dependent Claims (22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46)
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47. A method for measuring one or more parameters of a periodic diffracting structure of a sample, said one or more parameters comprising shape of lines, linewidth, pitch, height and/or side wall angle of the structure, said method comprising:
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providing broadband radiation;
polarizing the broadband radiation to produce a sampling beam;
directing the sampling beam towards the structure at an oblique angle to the sample;
detecting intensity data of radiation of the sampling beam that has been diffracted from the periodic diffracting structure over a range of wavelengths; and
comparing the detected radiation intensity data to a reference database to determine said shape of lines, linewidth, pitch, height and/or side wall angle of the structure. - View Dependent Claims (48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66)
providing an optical index and film thickness of the associated structure; and
constructing the reference database using said optical index and film thickness of the associated structure, wherein the database is related to the one or more parameters.
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49. The method of claim 48, wherein said constructing constructs the reference database over a spectrum of wavelengths, said directing directs a beam of radiation having wavelengths that comprise said spectrum and said detecting detects intensity data at a plurality of wavelengths over said spectrum of wavelengths.
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50. The method of claim 49, wherein said comparing compares intensity data at wavelengths in a selected portion of the spectrum to a portion of the database.
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51. The method of claim 50, said spectrum comprising ultraviolet wavelengths, wherein said portion consists of wavelengths in the ultraviolet range.
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52. The method of claim 47, wherein said polarizing polarizes the broadband radiation so that the sampling beam is in the TE or TM mode, and the detecting detects radiation in the TE or TM mode.
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53. The method of claim 47, wherein said detecting detects a zeroth order diffraction of said beam from said diffracting structure.
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54. The method of claim 47, wherein said polarizing produces a sampling beam in the TE or TM mode.
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55. The method of claim 47, wherein said polarizing polarizes the broadband radiation so that a sampling being with a predetermined polarization mode is produced.
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56. The method of claim 47, wherein said oblique angle is in the range of about 40 to 80 degrees.
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57. The method of claim 47, wherein said detecting detects a zeroth order diffraction of said beam from said diffracting structure.
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58. The method of claim 47, wherein said comparing comprises constructing a reference database comprising a plurality of functions, each of said functions corresponding to one or more parameters of said diffracting structure and providing values of intensity at said plurality of wavelengths.
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59. The method of claim 58, each of said functions corresponding to a probable shape of lines, linewidth, height or side wall angle of said diffracting structure.
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60. The method of claim 47, wherein said comparing comprises constructing said database by means of a model without the use of reference samples.
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61. The method of claim 47, further comprising performing spectroscopic measurements of data related to film thickness and index of refraction information of the sample over a spectrum.
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62. The method of claim 47, said diffracting structure located adjacent to an associated structure, said method further comprising performing spectroscopic measurements of data related to characteristics of the associated structure.
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63. The method of claim 62, wherein said spectroscopic measurements measures data related to film thickness and index of refraction information of the associated structure over a spectrum.
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64. The method of claim 62, wherein the performing performs the measurements by means of a spectroscopic ellipsometer, spectrophotometer or spectroreflectometer.
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65. The method of claim 47, wherein said detecting detects at a plurality of wavelengths substantially simultaneously.
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66. The method of claim 47, further comprising using the shape of lines, linewidth, pitch, height and/or side wall angle of the diffracting structure in wafer process monitoring closed-loop control or focus-exposure control in photolithography.
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67. A method for measuring one or more parameters of a periodic diffracting structure adjacent to an associated structure of a sample, comprising:
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performing spectroscopic measurements on the associated structure to determine its characteristics;
constructing a reference database of one or more parameters related to said diffracting structure using said characteristics of the associated structure;
performing scatterometric measurements on the periodic diffracting structures to obtain intensity or ellipsometric data; and
comparing said intensity or ellipsometric data to-the reference database to derive said one or more parameters. - View Dependent Claims (68, 69, 70, 71, 72, 73, 74, 75, 76)
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77. An apparatus for measuring one or more parameters of a periodic diffracting structure adjacent to at least one associated structure, said associated structure having a film Thickness and an optical index, comprising:
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means for constructing a reference database of one or more parameters related to said diffracting structure using said an optical index and a film thickness of the associated structure;
means for directing a beam of electromagnetic radiation at a plurality of wavelengths at said periodic diffracting structure;
means for detecting intensity data of a diffraction at said plurality of wavelengths from said diffracting structure; and
means for comparing said detected intensity data to said database to determine said one or more parameters. - View Dependent Claims (78)
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79. An apparatus for measuring one or more parameters of a periodic diffracting structure adjacent to at least one associated structure, said associated structure having a film thickness and an optical index, comprising:
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means for constructing a reference database of one or more parameters related to said diffracting structure using said an optical index and a film thickness of the associated structure;
means for directing a beam of electromagnetic radiation at a plurality of wavelengths at said periodic diffracting structure;
means for detecting ellipsometric parameters of a diffraction at said plurality of wavelengths from said diffracting structure; and
means for comparing said detected ellipsometric parameters to said database to determine said one or more parameters. - View Dependent Claims (80)
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81. A method for measuring one or more parameters of a sample having a periodic diffracting structure and a film structure associated with the diffracting structure, comprising
performing spectroscopic measurements on the sample to determine at least film thickness or index of refraction information of the associated structure; -
constructing a reference database of one or more parameters related to said diffracting structure using said film thickness or index of refraction information of the associated structure; and
performing scatterometric measurements on the diffracting structure to obtain intensity or ellipsometric data. - View Dependent Claims (82, 83, 84, 85, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100)
comparing said intensity or cllipsometric data to the reference database to derive said one or more parameters.
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83. The method of claim 81, said spectroscopic measurements performed being ellipsometric measurements.
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84. The method of claim 81, wherein said spectroscopic and scatterometric measurements are performed using common optical elements.
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85. The method of claim 81, wherein said spectroscopic and scatterometric measurements are performed by supplying a beam of radiation illuminating the sample at an oblique angle in the range of 40 to 90 degrees to a normal direction to the sample.
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87. The method of claim 81, further comprising a focusing radiation to the sample and detecting whether the sample is at a proper height.
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88. The method of claim 81, further comprising adjusting height of the sample in response to the detection.
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89. The method of claim 81, further comprising comparing a reflected image of a portion of the sample to a pattern.
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90. The method of claim 81, further comprising detecting radiation reflected by the sample by means of a reflectometer.
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91. The method of claim 81, further comprising causing relative motion between the sample and instrument(s) used to perform the spectroscopic and/or scatterometric measurements, so that the spectroscopic measurement-measures an area of the sample without diffracting structures, and the scatterometric measurement measures a diffracting structure of the sample.
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92. The method of claim 81, wherein said sample comprises a plurality of periodic diffracting structures and a substrate comprising one or more layers associated with the structures, wherein said spectroscopic measurements measures film thickness or index of refraction information of said one or more layers only once, and wherein said scatterometric measurements measure each of the structures to obtain data.
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93. The method of claim 81, further comprising deriving physical parameters related to the sample from the film thickness and/or index of refraction information of the sample and the intensity or ellipsometric data.
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94. The method of claim 93, wherein said deriving derives one or more parameters of the diffracting structure, said parameters comprising shape of lines, critical dimension, height and sidewall angle.
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95. The method of claim 94, wherein said sample comprises a plurality of periodic diffracting structures associated with a substrate comprising one or more layers, each structure associated with a set of the one or more parameters, wherein the spectroscopic measurements determine film thickness or index of refraction information of the one or more layers, said deriving comprising constructing a database using said information, and wherein said deriving derives the sets of parameters of the plurality of periodic diffracting structures using the database.
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96. The method of claim 94, wherein each of a plurality of samples comprises a substrate where the substrates of said plurality of samples have similar thickness and index of refraction characteristics, the structure of each sample associated with a set of the one or more parameters, wherein the spectroscopic measurements determine film thickness or index of refraction information of only one of the samples, said deriving comprising constructing a database using said information of said only one sample, and wherein said deriving derives the sets of parameters of the periodic diffracting structures of the plurality of samples using the database.
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97. The method of claim 81, wherein said spectroscopic measurements are performed on the sample to determine at least film thickness and index of refraction information of the sample.
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98. The method of claim 81, said one or more parameters comprising shape of lines, linewidth, pitch, height and/or side wall angle of the structure.
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99. The method of claim 81, wherein the performances of said spectroscopic and scatterometric measurements comprise detecting at a plurality of wavelengths substantially simultaneously.
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100. The method of claim 81, further comprising using the intensity or ellipsometric data of the diffracting structure in wafer process monitoring, closed-loop control or focus-exposure control in photolithography.
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101. A method for measuring one or more parameters of a periodic diffracting structure of a sample, said one or more parameters comprising shape of lines, linewidth, pitch, height and/or side wall angle of the structure, said method comprising:
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providing a reference database;
providing broadband radiation;
polarizing the broadband radiation to produce a sampling beam;
directing the sampling beam towards the periodic diffracting structure;
detecting ellipsometric parameters of radiation of the sampling beam that has been diffracted from the structure over a range of wavelengths; and
comparing the detected radiation to the reference database to determine said shape of lines, linewidth, pitch, height and/or side wall angle of the structure. - View Dependent Claims (102, 103, 104, 105, 106, 107, 108, 109, 110)
providing an optical index and film thickness of the associated structure; and
constructing the reference database using said optical index and film thickness of the associated structure, wherein the reference database is related to the one or more parameters.
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103. The method of claim 102, wherein said constructing constructs a reference database of parameters over a spectrum of wavelengths, and said directing directs a beam of radiation having wavelengths that comprise said spectrum and said detecting detects ellipsometric parameters at a plurality of wavelengths over said spectrum of wavelengths.
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104. The method of claim 103, wherein said comparing compares ellipsometric parameters at wavelengths in a selected portion of the spectrum to a portion of the database.
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105. The method of claim 104, said spectrum comprising ultraviolet wavelengths, wherein said portion consists of wavelengths in the ultraviolet range.
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106. The method of claim 101, further comprising directing said sampling beam at an oblique angle to the diffracting structure.
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107. The method of claim 101, wherein said detecting detects a zeroth order diffraction of said beam from said diffracting structure.
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108. The method of claim 101, wherein said polarizing produces a sampling beam in the TE or TM mode.
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109. The method of claim 101, wherein said detecting detects at a plurality of wavelengths substantially simultaneously.
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110. The method of claim 101, Other comprising using the shape of lines, linewidth, pitch, height and/or side wall angle of the diffracting structure in wafer process monitoring, closed-loop control or focus-exposure control in photolithography.
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111. An apparatus for measuring one or more parameters of a periodic diffracting structure of a sample, said one or more parameters comprising shape of lines, linewidth, pitch, height and/or side wall angle of the structure, said apparatus comprising.
a reference database; -
optics providing a sampling beam of polarized broadband radiation and directing the beam towards the structure at an oblique angle to the sample;
a detector detecting intensity data of radiation of the sampling beam that has been diffracted from the periodic diffracting structure over a range of wavelengths; and
a processor comparing the detected radiation intensity data to a reference database to determine said shape of lines, linewidth, pitch, height and/or side wall angle of the structure. - View Dependent Claims (112, 113, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 133, 134)
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135. An apparatus for measuring one or more parameters of a periodic diffracting structure of a sample, said one or more parameters comprising shape of lines, linewidth, pitch, height and/or side wall angle of the structure, said apparatus comprising:
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a reference database;
optics providing a sampling beam of polarized broadband radiation and directing the beam towards the structure at an oblique angle to the sample;
a detector detecting ellipsometric parameters of radiation of the sampling beam that has been diffracted from the periodic diffracting structure over a range of wavelengths; and
a processor comparing the detected ellipsometric parameters to a reference database to determine said shape of lines, linewidth, pitch, height and/or side wall angle of the structure. - View Dependent Claims (136, 137, 138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155)
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Specification