Gas generator

• US 6,485,051 B1
• Filed: 12/28/2000
• Issued: 11/26/2002
• Est. Priority Date: 04/28/1999
• Status: Expired due to Fees

• Current Assignee: Nippon Kayaku Company Limited
• Original Assignee: Nippon Kayaku Company Limited
• Inventors: Taguchi, Seigo, Sako, Kenji, Ochi, Hiroyuki, Kishino, Yoshiyuki
• Primary Examiner(s): Dickson, Paul N.
• Assistant Examiner(s): DRAPER, DEANN L
• Application Number:
  US09/719,563
• Time in Patent Office: 698 Days
• Field of Search: 280/741, 280/736, 280/7, 280/8, 280/740, 280/743.1, 280/742
• US Class Current: 280/736
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

A gas generator that can controllably allow the airbag to inflate and expand slowly at an initial stage of the inflation and thereafter inflate and expand rapidly so that the intended function of the airbag can be fulfilled. In the gas generator, an enclosed space (S) in a housing (1) is partitioned into two combustion chambers (3, 4), in which gas generating agents (6), a filtering member (7) and an igniter (8, 9) are arranged, respectively. The combustion chambers (3, 4) are communicated to each other through the filtering member (7). The igniters are operated with time difference so that the airbag can be inflated and expanded moderately by a small amount of gas generated in one combustion chamber at the initial stage of inflation and then is inflated and expanded rapidly by a large amount of gas generated in the respective combustion chambers, thus achieving multistage control of the expansion of the airbag.

Claims

1. A gas generator comprising a housing having a plurality of gas discharging holes and forming an enclosed space in an interior thereof,

wherein the housing is composed of a short, cylindrical, outer casing and upper and lower lids and for closing the outer casing at upper and lower ends thereof,

wherein the enclosed space is partitioned into two, upper and lower, combustion chambers by a partition member arranged between the upper lid and the lower lid and in the combustion chambers, gas generating agents for generating high temperature gas by burning are packed and at least one filtering member is arranged to surround the gas generating agents,

wherein the lower lid forms thereon a long, cylindrical, inner casing extending through the partition member into the upper combustion chamber and a short, cylindrical, inner casing extending into the lower combustion chamber,

wherein igniters for burning the gas generating agents in their combustion chambers are arranged in the inner casings, respectively.

2. The gas generator as set forth in claim 1, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

3. The gas generator as set forth in claim 1, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

4. The gas generator as set forth in claim 1, wherein the long, cylindrical, inner casing is disposed in a center part of the lower lid and also extends to the upper lid to be butt-jointed to the upper lid.

5. The gas generator as set forth in claim 4, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

6. The gas generator as set forth in claim 4, wherein the partition member is positioned by abutment-with a step portion formed in the long, cylindrical, inner casing.

7. The gas generator as set forth in claim 1, comprising an inner cylinder member having a plurality of gas passage holes, wherein

the enclosed space is partitioned into a combustion space inside of the inner cylinder member and a gas passage space outside of the inner cylinder member,

the combustion space is partitioned into two, upper and lower, combustion chambers by a partition member fitted in the inner cylinder member,

the filtering members are respectively fitted in the upper and lower combustion chambers, and

the upper and lower combustion chambers communicate with each other so that gas generated in one chamber of the upper and lower combustion,chambers flows into other chamber of the upper and lower combustion chambers by means of passing through the filtering member, the gas passage holes of the inner cylinder member and the gas passage space.

8. The gas generator as set forth in claim 7, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

9. The gas generator as set forth in claim 7, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

10. The gas generator as set forth in claim 7, wherein the inner cylindrical member is formed by forming an expanded metal having a plurality of gas passage holes into a cylindrical form and is disposed so that its outer periphery is close to the outer casing and its inner periphery is in contact with the filtering member, and wherein a cylindrical portion of the expanded metal serves as the gas passage space as well.

11. The gas generator as set forth in claim 7, wherein the long, cylindrical, inner casing is disposed in a center part of the lower lid and also extends to the upper lid to be butt-jointed to the upper lid.

12. The gas generator as set forth in claim 11, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

13. The gas generator as set forth in claim 11, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

14. The gas generator as set forth in claim 1, comprising an inner cylinder member having a plurality of gas passage holes, wherein

the filtering member is fitted in the inner cylinder member,

the enclosed space is partitioned into a combustion space inside of the filtering member and a gas passage space outside of the inner cylinder member,

the combustion space is partitioned into two, upper and lower, combustion chambers by a partition member fitted in the filtering member, and

the upper and lower combustion chambers communicate with each other so that gas generated in one chamber of the upper and. lower combustion chambers flows into other chamber of the upper and lower combustion chambers when the gas passes through the filtering member, the gas passage holes of the inner cylinder member and the gas passage space.

15. The gas generator as set forth in claim 14, wherein the inner cylindrical member is formed by forming an expanded metal having a plurality of gas passage holes into a cylindrical form and is disposed so that its outer periphery is close to the outer casing and its inner periphery is in contact with the filtering member, and wherein a cylindrical portion of the expanded metal serves as the gas passage space as well.

16. The gas generator as set forth in claim 14, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

17. The gas generator as set forth in claim 14, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

18. The gas generator as set forth in claim 14, wherein the long, cylindrical, inner casing is disposed in a center part of the lower lid and also extends to the upper lid to be butt-jointed to the upper lid.

19. The gas generator as set forth in claim 18, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

20. The gas generator as set forth in claim 18, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

21. The gas generator as set forth in claim 1, wherein

the enclosed space is partitioned into two, upper and lower, combustion chambers by the partition member which is fitted in the outer casing,

the partition member has gas passing holes, and

the upper and lower combustion chambers communicate with each other so that gas generated in one chamber of the upper and lower combustion chambers flows into other chamber of the upper and lower combustion chambers by means of passing through the gas passing holes.

22. The gas generator as set forth in claim 21, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

23. The gas generator as set forth in claim 21, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

24. The gas generator as set forth in claim 21, wherein the long, cylindrical, inner casing is disposed in a center part of the lower lid and also extends to the upper lid to be butt-jointed to the upper lid.

25. The gas generator as set forth in claim 24, wherein the partition member has a convex portion formed to contain the igniter disposed in an interior of the lower combustion chamber by use of the short, cylindrical, inner casing.

26. The gas generator as set forth in claim 24, wherein the partition member is positioned by abutment with a step portion formed in the long, cylindrical, inner casing.

27. The gas generator as set forth in claim 1, wherein a cushioning member for suppressing transmission of combustion heat produced by the burning of the gas generating agents is arranged in the partition member between the combustion chambers.

28. The gas generator as set forth in claim 1, wherein at least one filtering member is formed by pressing a metal wire of stocking stitch or aggregation of crimped metal wire rods into cylindrical shape.

29. A gas generator comprising a housing having a plurality of gas discharging holes and forming an enclosed space in an interior thereof, wherein

the housing is formed by an elongated, cylindrical, outer casing with closed openings at both ends thereof,

the enclosed space is partitioned into two combustion chambers by a partition member,

in the combustion chambers, gas generating agents for generating high temperature gas by burning are packed and at least one filtering member is arranged to surround the gas generating agents,

two igniters for burning the gas generating agents in their combustion chambers are respectively arranged at both ends of the outer casing, and

the combustion chambers communicate with each other so that gas generated in one chamber of the two combustion chambers flows into the other chamber of the two combustion chambers by means of passing through at least one filtering member.

30. The gas generator as set forth in claim 29, further comprising two inner cylindrical members having a plurality of gas passage holes, wherein

the enclosed space of the housing is partitioned into two, left and right combustion chambers by the partition member fitted in the outer casing,

the two inner cylinder members are respectively disposed in the left and right combustion chambers so as to define gas passage spaces between the inner cylinder members and an inner periphery of the outer casing,

the filtering members are respectively fitted in the inner cylindrical members,

the partition member has gas passing holes at the position on which the filter members are disposed, and

the left and right combustion chambers communicate with each other so that gas generated in one chamber of the left and right combustion chambers flows into other chamber of the left and right combustion chambers by means of passing through the filtering members and the gas passing holes of the partition member.

31. The gas generator as set forth in claim 30, wherein the inner cylindrical member is formed by forming an expanded metal having a plurality of gas passage holes into a cylindrical form and is disposed so that its outer periphery is close to the outer casing and its inner periphery is in contact with the filtering member, and wherein a cylindrical portion of the expanded metal serves as the gas passage space as well.

32. The gas generator as set forth in claim 29, further comprising an inner cylindrical member having a plurality of gas passage holes, wherein

the enclosed space of the housing is partitioned into a combustion space inside of the inner cylindrical member and a gas passage space outside of the inner cylindrical member,

the combustion space is partitioned into two, left and right combustion chambers by the partition member fitted in the inner cylindrical member,

the filtering members are respectively fitted in the inner cylindrical members, and

the left and right combustion chambers communicate with each other so that gas generated in one chamber of the left and right combustion chambers flows into other chamber of the left and right combustion chambers by means of passing through the filtering members, the gas passage holes of the inner cylindrical member and the gas passage space.

33. The gas generator as set forth in claim 32, wherein the inner cylindrical member is formed by forming an expanded metal having a plurality of gas passage holes into a cylindrical form and is disposed so that its outer periphery is close to the outer casing and its inner periphery is in contact with the filtering member, and wherein a cylindrical portion of the expanded metal serves as the gas passage space as well.

34. The gas generator as set forth in claim 29, further comprising an inner cylindrical member having a plurality of gas passage holes, wherein

the filtering member is fitted in the inner cylindrical members,

the enclosed space of the housing is partitioned into a combustion space inside of the filtering member and a gas passage space outside of the inner cylindrical member,

the combustion space is partitioned into two, left and right combustion chambers by the partition member fitted in the filtering member, and

the left and right combustion chambers communicate with each other so that gas generated in one chamber of the left and right combustion chambers flows into other chamber of the left and right combustion chambers when the gas passes through the filtering member, the gas passage holes of the inner cylindrical member and the gas passage space.

35. The gas generator as set forth in claim 34, wherein the inner cylindrical member is formed by forming an expanded metal having a plurality of gas passage holes into a cylindrical form and is disposed so that its outer periphery is close to the outer casing and its inner periphery is in contact with the filtering member, and wherein a cylindrical portion of the expanded metal serves as the gas passage space as well.

36. The gas generator as set forth in claim 29, wherein a cushioning member for suppressing transmission of combustion heat produced by the burning of the gas generating agents is arranged in the partition member between the combustion chambers.

37. The gas generator as set forth in claim 29, wherein at least one filtering member is formed by pressing a metal wire of stocking stitch or aggregation of crimped metal wire rods into cylindrical shape.

38. A gas generator comprising a housing having a plurality of gas discharging holes and forming an enclosed space in an interior thereof, wherein

the enclosed space is partitioned into a plurality of combustion chambers,

gas generating agents for generating high temperature gas by burning are respectively packed in the combustion chambers,

at least one filtering member is arranged so as to surround the gas generating agents,

ignites for burning the gas generating agents in their combustion chambers are arranged in the housing, and

the combustion chambers communicate with one another so that gas generated in one chamber of the plurality of combustion chambers flows into another chamber of the plurality of combustion chambers by means of passing through at least one filtering member.

39. The gas generator as set forth in claim 38, wherein the gas passage space is formed between the plurality of combustion chambers and an inner periphery of the housing.

40. The gas generator as set forth in claim 39, the combustion chambers communicate with one another chamber in one chamber of the plurality of combustion chambers flows into another chamber of the plurality of combustion chambers when the gas passes through at least one filtering member and the gas passage space.

41. The gas generator as set forth in claim 38, further comprising an inner cylindrical member having a plurality of gas passage holes, wherein

the enclosed space of the housing is partitioned into a combustion space inside of the inner cylindrical member and a gas passage space outside of the inner cylindrical member,

the combustion space is partitioned into a plurality of combustion chambers by the partition member fitted in the-inner cylindrical member,

the filtering members are respectively fitted in the inner cylindrical members, and

the plurality of combustion chambers communicate with one another so that gas generated in one chamber of the plurality of combustion chambers flows into another chamber of the plurality of combustion chambers by means of passing through the filtering members, the gas passing holes of the inner cylindrical member and the gas passage space.

42. The gas generator as set forth in claim 38, further comprising an inner cylindrical member having a plurality of gas passage holes, wherein

the filtering member is fitted in the inner cylindrical member,

the enclosed space of the housing is partitioned into a combustion space inside of the filtering member and a gas passage space outside of the inner cylindrical member,

the combustion space is partitioned into a plurality of combustion chambers by the partition members fitted in the filtering member, and

the plurality of combustion chambers communicate with one another so that gas generated in one chamber of the plurality of combustion chambers flows into other chamber of the plurality of combustion chambers when the gas passes through the filtering member, the gas passing holes of the inner cylindrical member and the gas passage space.

43. The gas generator as set forth in claim 38, wherein

the enclosed space of the housing is partitioned into a plurality of combustion chambers by the partition members fitted in the housing,

the filtering members are respectively arranged in the combustion chambers,

the each partition member has gas passing holes at the position on which the filter member is disposed, and

the plurality of combustion chambers communicate with one another so that gas generated in one chamber of the plurality of combustion chambers flows into another chamber of the plurality of combustion chambers by means of passing through the filtering members and the gas passing holes of the partition members.