RFID composite for mounting on or adjacent metal objects

• US 6,486,783 B1
• Filed: 09/19/2000
• Issued: 11/26/2002
• Est. Priority Date: 09/19/2000
• Status: Expired due to Term

• Current Assignee: Moore North America Incorporated (RR Donnelley & Sons Company)
• Original Assignee: Moore North America Incorporated (RR Donnelley & Sons Company)
• Inventors: Mitchell, Nancy, Duffy, Joseph T., Nash, Thomas P., Hausladen, Michael C.
• Primary Examiner(s): LA, ANH V
• Application Number:
  US09/665,311
• Time in Patent Office: 798 Days
• Field of Search: 340/572.1, 340/571, 340/572.8, 340/572.2, 340/572.3, 340/572.4, 340/572.5, 340/572.6, 340/572.7, 340/572.9, 235/487, 235/488, 343/878
• US Class Current: 340/572.8
• CPC Class Codes: G06K 19/077 Constructional details, e.g. mounting of circuits in the carrier
• CPC Class Codes: G06K 19/07749 the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
• CPC Class Codes: G06K 19/0776 the adhering arrangement being a layer of adhesive, so that the record carrier can function as a sticker
• CPC Class Codes: G06K 19/07771 the record carrier comprising means for minimising adverse effects on the data communication capability of the record carrier, e.g. minimising Eddy currents induced in a proximate metal or otherwise electromagnetically interfering object
• CPC Class Codes: G08B 13/244 Tag manufacturing, e.g. continuous manufacturing processes

Abstract

A composite containing an RFID can be mounted on, in, or adjacent a metal object without de-tuning of the antenna of the RFID. The composite includes a first RFID or a EAS device-containing layer, and a foamable material layer held in proximity with the first layer. The foamable material layer expands in size and reduces in density when subjected to external stimuli, such as heat or microwaves. The foamable layer may comprise an intumescent material, and may have RF radiation-absorbing material filler. Pressure sensitive adhesive, when the composite is in a label form, may be used to mount the composite on or adjacent a metal object after printing of the printable surface of the composite, and the foamable material layer is subjected to the external stimuli after printing and either before or after mounting on or adjacent the metal object.

Claims

1. A composite comprising:

a first layer containing an RFID or EAS device; and

a foamable material layer held in proximity with said first layer, said foamable material layer expanding in size and reducing in density when subjected to foaming-initiating activation,

wherein the composite is configured to expand in width when said foamable material is subjected to foaming-initiating activation.

2. A composite as recited in claim 1 wherein said foamable material layer includes an intumescent material.

3. A composite as recited in claim 1 wherein said foamable material layer includes RF radiation-absorbing material filler.

4. A composite as recited in claim 1 further comprising a layer of adhesive operatively connecting said first and foamable material layers.

5. A composite as recited in claim 1 further comprising a printable surface layer on the opposite side of said first layer from said foamable material layer.

6. A composite as recited in claim 5 further comprising a pressure sensitive adhesive layer operatively connected to said foamable material layer on the opposite side thereof from said first layer.

7. A composite as recited in claim 6 wherein said pressure sensitive adhesive layer is affixed to a metal object.

8. A composite as recited in claim 6 wherein said pressure sensitive adhesive layer is covered by a release liner.

9. A composite as recited in claim 5 further comprising indicia imaged on said printable surface layer.

10. A composite as recited in claim 7 wherein said foamable material layer has foamed.

11. A composite as recited in claim 10 further comprising RF radiation-absorbing material in said foamed layer.

12. A method of utilizing an RFID, comprising:

(a) making a composite material having an RFID and at least one foamable material layer activatable by external stimuli;

(b) placing the composite in operative association with a metal object; and

(c) applying external stimuli to effect foaming of the foamable material to space the RFID from the metal object.

13. A method as recited in claim 12 wherein step (a) is practiced so that the composite has a printable layer;

and further comprising (d) imaging the printable layer prior to step (c).

14. A method as recited in claim 12 wherein step (c) is practiced after step (b).

15. A method as recited in claim 13 wherein step (c) is practiced after step (b).

16. A method as recited in claim 12 wherein the foamable material is an intumescent material, and wherein step (c) is practiced by applying heat.

17. A method as recited in claim 12 wherein step (a) is further practiced by adding RF radiation absorbing material to the foamable material as filler.

18. A method as recited in claim 13 wherein step (a) is further practiced by adding RF radiation absorbing material to the foamable material as filler.

19. A method as recited in claim 15 wherein the foamable material is an intumescent material, and wherein step (c) is practiced by applying heat.

20. A method as recited in claim 16 wherein step (a) is further practiced by adding RF radiation absorbing material to the foamable material as filler.