Acoustic waveguide sensing the condition of components within gas turbines

• US 6,487,909 B2
• Filed: 02/05/2001
• Issued: 12/03/2002
• Est. Priority Date: 02/05/2001
• Status: Expired due to Term

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Westinghouse Power Corporation
• Inventors: Sanjana, Zal N., Harrold, Ronald Thomas
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): SAINT SURIN, JACQUES M
• Application Number:
  US09/776,818
• Publication Number:
  US 20020157471A1
• Time in Patent Office: 666 Days
• Field of Search: 735/93, 736/60, 735/87, 735/98, 735/99, 736/00, 736/02, 736/45
• US Class Current: 73/593
• CPC Class Codes: G01N 2291/015 Attenuation, scattering
• CPC Class Codes: G01N 2291/0237 Thin materials, e.g. paper, membranes, thin films
• CPC Class Codes: G01N 2291/0258 Structural degradation, e.g. fatigue of composites, ageing of oils
• CPC Class Codes: G01N 2291/2693 Rotor or turbine parts
• CPC Class Codes: G01N 29/228 related to high temperature conditions
• CPC Class Codes: G01N 29/2462 Probes with waveguides, e.g. SAW devices
• CPC Class Codes: G01N 29/28 providing acoustic coupling , e.g. water impedance matching G10K11/02
• CPC Class Codes: G01N 29/42 by frequency filtering or by tuning to resonant frequency

Abstract

A system for online monitoring the condition of a thermal barrier coating on the vanes and/or blades of a combustion turbine, or other forms of component deterioration affecting the acoustic properties of the vanes and/or blades. The system begins with a signal generator for transmitting a signal to an acoustic transmitter, and then to an acoustic waveguide secured within the turbine, adjacent to a vane. Acoustic waves passing through the vane'"'"'s coating will have a certain magnitude and velocity when passing through an intact coating, which will change as the coating deteriorates. Additional variation of the acoustic wave will occur due to pressure pulses from passing blades, with the magnitude of the pressure pulses increasing as the blade'"'"'s coating deteriorates. The acoustic waves are then received by a second acoustic waveguide. The resulting signal will be converted from an acoustic signal to an electrical signal by an acoustic receiver, and will pass through a filter to remove the lower frequency signals of the turbine from the higher frequency signals to be analyzed. The remaining higher frequency signals are sent to a computer, permitting the variations in the acoustic waves to be analyzed. A second embodiment relies solely on pressure pulses from passing blades to generate acoustic signals within the vanes.

Claims

1. An apparatus for monitoring the condition of a component having a thermal barrier coating, said apparatus comprising:

an acoustic generator for generating an acoustic signal;

an acoustic receiver for receiving said acoustic signal;

a waveguide for guiding said acoustic signal from said acoustic generator to said component and from said component to said acoustic receiver, wherein a short section of said waveguide is bonded to a surface of said component to permit monitoring of surface waves in said component; and

an analyzer connected to said acoustic receiver for analyzing said acoustic signal to determine the existence and location of a defect within said thermal barrier coating.

2. The apparatus according to claim 1, wherein said analyzer includes a filter for filtering out acoustic signals having a frequency below 30 kHz.

3. The apparatus according to claim 1, wherein said acoustic generator comprises a turbine blade passing a turbine vane to generate a pressure pulse.

4. An apparatus for monitoring the condition of a component within a combustion turbine, said apparatus comprising:

an acoustic generator for generating an acoustic signal;

an acoustic receiver for receiving said acoustic signal;

a waveguide for guiding said acoustic signal from said acoustic generator to said component and from said component to said acoustic receiver, wherein a short section of said waveguide is bonded to a surface of said component to permit monitoring of surface waves in said component; and

an analyzer connected to said acoustic receiver for analyzing said acoustic signal to determine the existence and location of a defective within said component.

5. The apparatus according to claim 4, wherein said analyzer includes a filter for filtering out acoustic signals having a frequency below 30 kHz.

6. The apparatus according to claim 4, wherein said acoustic generator comprises a turbine blade passing a turbine vane to generate a pressure pulse.