Methods of plugging wells

• US 6,488,089 B1
• Filed: 07/31/2001
• Issued: 12/03/2002
• Est. Priority Date: 07/31/2001
• Status: Expired due to Fees

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Caveny, William J., Bour, Daniel L., Ewert, David P.
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): HALFORD, BRIAN D
• Application Number:
  US09/918,997
• Time in Patent Office: 490 Days
• Field of Search: 166/75.15, 166/285, 166/292, 166/293, 166/300, 106/639
• US Class Current: 166/292
• CPC Class Codes: C04B 14/06 Quartz; Sand
• CPC Class Codes: C04B 14/104 Bentonite, e.g. montmorillonite
• CPC Class Codes: C04B 18/02 Agglomerated materials , e.g. artificial aggregates
• CPC Class Codes: C04B 2103/22 Set retarders
• CPC Class Codes: C04B 2111/00129 Extrudable mixtures
• CPC Class Codes: C04B 22/124 Chlorides of ammonium or of the alkali or alkaline earth metals, e.g. calcium chloride
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 40/0039 Premixtures of ingredients
• CPC Class Codes: C04B 40/0286 Hardening under water
• CPC Class Codes: C04B 40/06 Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
• CPC Class Codes: C04B 7/02 Portland cement
• CPC Class Codes: C04B 7/527 obtaining cements characterised by fineness, e.g. by multi-modal particle size distribution
• CPC Class Codes: C09K 8/426 for plugging
• CPC Class Codes: E21B 33/13 Methods or devices for cementing, for plugging holes, crevices or the like

Abstract

Methods of forming one or more plugs in a well bore are provided. The methods basically comprise the steps of dropping into the well bore a cementitious material which will delayedly react with water therein to form an impermeable solid and which has been formed into agglomerates of sufficient weight to sink through the water and other fluids and materials in the well bore. The agglomerates are dropped in a quantity sufficient to form a mass of the agglomerates in the well bore. Thereafter, the mass of agglomerates is allowed to react with the water in the well bore and set into an impermeable solid plug therein.

Claims

1. A method of forming a plug in a well bore containing water comprising the steps of:

(a) dropping into said well bore a cementitious material which will delayedly react with said water therein to form an impermeable solid and which has been formed into agglomerates of sufficient weight to sink through said water and other fluids and materials in said well bore, said agglomerates being dropped in a quantity sufficient to form a first mass of said agglomerates in said well bore; and

then

(b) allowing said mass of said agglomerates to react with said water in said well bore to thereby form an impermeable solid plug therein.

2. The method of claim 1 wherein said cementitious material is comprised of a hydratable cement selected from the group consisting of Portland and equivalent cements, pozzolana cements, gypsum cements, high alumina content cements, silica cements, high alkalinity cements, slag cements and the foregoing cements which are finely ground.

3. The method of claim 2 wherein said cementitious material further comprises one or more additives selected from the group consisting of weighting materials, bentonite, cement set retarding additives, cement set accelerators, cement dispersing additives, cement fluid loss additives, cement expanding additives, gas generating and foaming additives, crystalline silica, amorphous silica, potassium chloride, calcium chloride, sodium chloride, surfactants, viscosifying polymers and mixtures thereof.

4. The method of claim 1 wherein said cementitious material agglomerates are formed by extruding said cementitious material.

5. The method of claim 1 wherein said cementitious material agglomerates are formed by compacting said cementitious material.

6. The method of claim 1 wherein said cementitious material agglomerates are formed by palletizing said cementitious material.

7. The method of claim 1 wherein said mass of said agglomerates is formed adjacent to the natural bottom of said well bore.

8. The method of claim 1 wherein said mass of said agglomerates is formed adjacent to an artificial bottom formed above the natural bottom of said well bore.

9. The method of claim 8 wherein said artificial bottom is formed in said well bore by pouring sand in said well bore.

10. The method of claim 8 wherein said artificial bottom is formed in said well bore by placing a mechanical plug in said well bore.

11. A method of forming a first plug on or near the natural bottom of a well bore containing water and one or more plugs at one or more locations above the natural bottom comprising the steps of:

(a) dropping into said well bore a cementitious material which will delayedly react with said water to form an impermeable solid and which has been formed into agglomerates of sufficient weight to sink through said water and other fluids and materials in said well bore, said agglomerates being dropped in a quantity sufficient to form a first mass of said agglomerates on or near the natural bottom of said well bore;

(b) forming an artificial bottom in said well bore above said first mass of said agglomerates;

(c) dropping additional agglomerates into said well bore in a quantity sufficient to form a second mass of said agglomerates adjacent to said artificial bottom in said well bore;

(d) repeating steps (b) and (c) if necessary to form one or more additional masses of said agglomerates above said second mass of said agglomerates; and

(e) allowing said masses of said agglomerates formed in said well bore to react with said water in said well bore to thereby form impermeable solid plugs therein.

12. The method of claim 11 wherein said cementitious material is comprised of a hydratable cement selected from the group consisting of Portland and equivalent cements, pozzolana cements, gypsum cements, high alumina content cements, silica cements, high alkalinity cements, slag cements and the foregoing cements which are finely ground.

13. The method of claim 12 wherein said cementitious material further comprises one or more additives selected from the group consisting of weighting materials, bentonite, cement set retarding additives, cement set accelerators, cement dispersing additives, cement fluid loss additives, cement expanding additives, gas generating and foaming additives, crystalline silica, amorphous silica, potassium chloride, calcium chloride, sodium chloride, surfactants, viscosifying polymers and mixtures thereof.

14. The method of claim 11 wherein said cementitious material agglomerates are formed by extruding said cementitious material.

15. The method of claim 11 wherein said cementitious material agglomerates are formed by compacting said cementitious material.

16. The method of claim 11 wherein said cementitious material agglomerates are formed by pelletizing said cementitious material.

17. The method of claim 11 wherein said artificial bottom of step (b) is formed in said well bore by pouring sand in said well bore on top of said first mass of said agglomerates.

18. The method of claim 11 wherein said artificial bottom of step (b) is formed in said well bore by placing a mechanical plug therein.

19. The method of claim 11 wherein said cementitious material is comprised of Portland cement or the equivalent.

20. The method of claim 19 wherein said cementitious material further comprises a cement set retarder.