Pressure control systems for medical injectors and syringes used therewith

• US 6,488,661 B1
• Filed: 10/08/1999
• Issued: 12/03/2002
• Est. Priority Date: 07/31/1998
• Status: Expired due to Fees

• Current Assignee: Medrad Incorporated (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Callen, Keith, Spohn, Michael A.
• Primary Examiner(s): Casler, Brian L.
• Assistant Examiner(s): Sirmons, Kevin C.
• Application Number:
  US09/415,445
• Time in Patent Office: 1,152 Days
• Field of Search: 604/68, 604/70, 604/151, 604/131, 604/135, 604/207-210, 604/72, 604/134, 604/218, 604/228, 604/187
• US Class Current: 604/151
• CPC Class Codes: A61M 5/488 Limiting injection pressure

Abstract

The present invention provides a pressure control system for an injector. The pressure control system includes a compliant piston or piston extension member that connects to the plunger of a injector-actuated syringe to prevent pressure overshoots when a closed or blocked fluid delivery pathway is encountered during an injection procedure.

Claims

1. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston; and

a pressure control system removably connected to the piston and adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member, the attachment member having a threaded section for engaging mating threads of the plunger of the syringe; and

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston,

wherein the spring member is disposed between the body member and the tip member.

2. The injector of claim 1 wherein the rear end of the body member comprises a plunger member for connecting the body member to the piston.

3. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston comprising;

a pressure control system adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member, the attachment member having a threaded section for engaging mating threads of the plunger of the syringe; and

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston,

wherein the spring member is disposed between the body member and the tip member.

4. The injector of claim 3 wherein the rear end of the body member comprises a plunger member for connecting the body member to the piston.

5. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston; and

a pressure control system removably connected to the piston and adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe, the spring member comprising a urethane spring;

a tip member operably associated with the spring me mer, the tip member comprising a first end having an attachment member that engages the plunger of the syringe; and

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston;

wherein the spring member is disposed between the body member and the tip member.

6. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston; and

a pressure control system removably connected to the piston and adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising (i) a first end having an attachment member that engages the plunger of the syringe and (ii) at least one flange member extending radially therefrom;

a body member operably associated with the spring member, the body member comprising (i) a rear end that removably connects to the piston and (ii) at least one wall member extending forwardly therefrom with the spring member being retained therein between the body member and the tip member; and

a ring disposed between the at least one wall member of the body member and the at least one flange member of the tip member;

wherein the spring member is disposed between the body member and the tip member.

7. The injector of claim 6 wherein the ring is formed of foam.

8. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston; and

a pressure control system removably connected to the piston and adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member that engages the plunger of the syringe;

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston; and

a fastener member disposed through a bore defined in each of the body member, the tip member and the spring member for fastening the members together;

wherein the spring member is disposed between the body member and the tip member.

9. The injector of claim 8 wherein the fastener member comprises a bolt.

10. The injector of claim 8 further comprising a plug member disposed within the bore of the tip member, the plug member operable to stiffen the tip member.

11. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston; and

a pressure control system removably connected to the piston and adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member that engages the plunger of the syringe;

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston; and

a plunger member at least partially disposed in a bore formed in the body member, the plunger member operable to engage the piston of the injector to retain the body member thereon;

wherein the spring member is disposed between the body member and the tip member.

12. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston comprising;

a pressure control system adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe, the spring member comprising a urethane spring;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member that engages the plunger of the syringe; and

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston,

wherein the spring member is disposed between the body member and the tip member.

13. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston comprising;

a pressure control system adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising (i) a first end having an attachment member that engages the plunger of the syringe and (ii) at least one flange member extending radially therefrom;

a body member operably associated with the spring member, the body member comprising (i) a rear end that removably connects to the piston and (ii) at least one wall member extending forwardly therefrom with the spring member being retained therein between the body member and the tip member; and

a ring disposed between the at least one wall member of the body member and the at least one flange member of the tip member;

wherein the spring member is disposed between the body member and the tip member.

14. The injector of claim 13 wherein the ring is formed of foam.

15. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston comprising;

a pressure control system adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member that engages the plunger of the syringe;

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston, and

a fastener member disposed through a bore defined in each of the body member, the tip member and the spring member for fastening the members together;

wherein the spring member is disposed between the body member and the tip member.

16. The injector of claim 15 wherein the fastener member comprises a bolt.

17. The injector of claim 15 further comprising a plug member disposed within the bore of the tip member, the plug member operable to stiffen the tip member.

18. An injector for use with a syringe comprising a plunger, the injector comprising:

a piston comprising;

a pressure control system adapted to engage the plunger of the syringe, the pressure control system comprising;

a spring member operable to adjust for pressure increases in the syringe;

a tip member operably associated with the spring member, the tip member comprising a first end having an attachment member that engages the plunger of the syringe;

a body member operably associated with the spring member, the body member comprising a rear end that removably connects to the piston, and

a plunger member at least partially disposed in a bore formed in the body member, the plunger member operable to engage the piston of the injector to retain the body member thereon;

wherein the spring member is disposed between the body member and the tip member.