Support for supporting a substrate in a process chamber
First Claim
Patent Images
1. A support capable of supporting a substrate during processing, the support comprising:
- (a) a dielectric enveloping an electrode;
(b) a base below the dielectric; and
(c) a compliant member comprising a polymer layer bonding the dielectric to the base, the polymer layer comprising a thermoplastic adhesive having an elastic modulus of less than about 100×
103 psi to withstand a coefficient of thermal expansion mismatch of at least about 15% between the dielectric and the base.
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Accused Products
Abstract
A chamber 30 for processing a substrate 25 comprises a support 55 comprising a dielectric 60 enveloping an electrode 70. The electrode 70 may be chargeable to electrostatically hold the substrate 25 or may be chargeable to form an energized gas in the chamber 30 to process the substrate 25. A base 130 is below the support 55, and a compliant member 300 is positioned between the support 55 and the base 130. The compliant member 300 may be adapted to alleviate thermal stresses arising from a thermal expansion mismatch between the dielectric 60 and the base 130.
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Citations
65 Claims
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1. A support capable of supporting a substrate during processing, the support comprising:
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(a) a dielectric enveloping an electrode;
(b) a base below the dielectric; and
(c) a compliant member comprising a polymer layer bonding the dielectric to the base, the polymer layer comprising a thermoplastic adhesive having an elastic modulus of less than about 100×
103 psi to withstand a coefficient of thermal expansion mismatch of at least about 15% between the dielectric and the base.- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A chamber capable of processing a substrate, the chamber comprising:
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(a) a support comprising a dielectric enveloping an electrode, a base capable of supporting the dielectric, and a compliant member comprising a polymer layer bonding the dielectric to the base, the polymer layer comprising a thermoplastic adhesive having an elastic modulus of less than about 100×
103 psi to withstand a coefficient of thermal expansion mismatch of at least about 15% between the dielectric and the base;
(b) a gas distributor;
(c) a gas energizer; and
(d) an exhaust, whereby a substrate supported on the support is capable of being processed by a process gas distributed by the gas distributor, energized by the gas energizer, and exhausted by the exhaust. - View Dependent Claims (13, 14, 15, 16, 17, 18, 19)
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20. A support for supporting a substrate in a chamber, the support comprising:
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(a) a ceramic dielectric having a surface capable of receiving the substrate;
(b) an electrode below the ceramic dielectric;
(c) an electrical connector extending through the ceramic dielectric to electrically connect to the electrode; and
(d) a polymer between the ceramic dielectric and the electrical connector to fill microcracks in the ceramic dielectric. - View Dependent Claims (21, 22, 23, 24, 25, 26, 27, 28)
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29. A substrate processing chamber comprising:
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(a) a support having a surface capable of receiving a substrate, the support comprising a ceramic dielectric enveloping an electrode, an electrical connector extending through the ceramic dielectric to connect to the electrode, and a polymer between the ceramic dielectric and the electrical connector to fill microcracks in the ceramic dielectric;
(b) a gas distributor;
(c) a gas energizer; and
(d) an exhaust, whereby a substrate supported on the support is capable of being processed by a process gas distributed by the gas distributor, energized by the gas energizer, and exhausted by the exhaust. - View Dependent Claims (30, 31, 32)
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33. A support capable of supporting a substrate during processing, the support comprising:
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(a) a dielectric enveloping an electrode;
(b) a base below the dielectric; and
(c) a compliant member comprising a polymer layer between the dielectric and the base, the polymer layer comprising an adhesive having a bonding temperature that is between an operating temperature of the support and an operating temperature of the base. - View Dependent Claims (34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44)
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45. A chamber capable of processing a substrate, the chamber comprising:
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(a) a support comprising a dielectric enveloping an electrode, a base capable of supporting the dielectric, and a compliant member comprising a polymer layer between the dielectric and the base, the polymer layer comprising an adhesive having a bonding temperature that is between an operating temperature of the dielectric and an operating temperature of the base;
(b) a gas distributor;
(c) a gas energizer; and
(d) an exhaust, whereby a substrate supported on the support is capable of being processed by a process gas distributed by the gas distributor, energized by the gas energizer, and exhausted by the exhaust. - View Dependent Claims (46, 47, 48, 49, 50, 51, 52)
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53. A support capable of supporting a substrate during processing, the support comprising:
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(a) a dielectric enveloping an electrode;
(b) a base below the dielectric; and
(c) a compliant member comprising a polymer layer bonding the dielectric to the base, the polymer layer comprising a thermoplastic adhesive having an attachment temperature of from about 125 to about 200°
C.- View Dependent Claims (54, 55, 56, 57, 58, 59, 60, 61)
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62. A chamber capable of processing a substrate, the chamber comprising:
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(a) a support comprising a dielectric enveloping an electrode, a base capable of supporting the dielectric, and a compliant member comprising a polymer layer bonding the dielectric to the base, the polymer layer comprising a thermoplastic adhesive having an attachment temperature of from about 125 to about 200°
C.;
(b) a gas distributor;
(c) a gas energizer; and
(d) an exhaust, whereby a substrate supported on the support is capable of being processed by a process gas distributed by the gas distributor, energized by the gas energizer, and exhausted by the exhaust. - View Dependent Claims (63, 64, 65)
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Specification