Multistage gas generator for air bag and air bag apparatus

• US 6,491,321 B1
• Filed: 11/16/2000
• Issued: 12/10/2002
• Est. Priority Date: 02/16/1999
• Status: Expired due to Term

• Current Assignee: Daicel Chemical Industries Limited (Daicel Corporation)
• Original Assignee: Daicel Chemical Industries Limited (Daicel Corporation)
• Inventors: Ohji, Nobuyuki, Katsuda, Nobuyuki, Nakashima, Yoshihiro
• Primary Examiner(s): Dickson, Paul N.
• Assistant Examiner(s): To, Toan C
• Application Number:
  US09/713,040
• Time in Patent Office: 754 Days
• Field of Search: 280/736, 280/741, 280/742, 555/29, 102/530
• US Class Current: 280/736
• CPC Class Codes: B01D 2279/10 for air bags, e.g. inflators therefor
• CPC Class Codes: B01D 46/24 Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
• CPC Class Codes: B01D 46/2403 characterised by the physical shape or structure of the filtering element
• CPC Class Codes: B01D 46/4218 Influencing the heat transfer which act passively, e.g. isolations, heat sinks, cooling ribs
• CPC Class Codes: B60R 2021/01006 Mounting of electrical components in vehicles
• CPC Class Codes: B60R 2021/26029 Ignitors
• CPC Class Codes: B60R 2021/26064 characterised by auto-ignition means
• CPC Class Codes: B60R 2021/2633 with a plurality of inflation levels
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

A gas generator for an air bag includes: a housing having top and bottom plates and a cylindrical wall provided between those plates; a cylindrical filter unit, provided inside the housing, at least one end of the filter unit having an inclining end surface such that the length of the filter unit in an axial direction thereof decreases as the distance from a central axis of the filter in a radial direction increases, an outer peripheral surface of the filter unit and an inner surface of the cylindrical wall defining a plenum; and a supporting portion formed inside the housing and having an inclining surface substantially parallel to the inclining end surface of the filter unit. The supporting portion engages with the inclining end surface such that the plenum is maintained even when the filter unit is urged to expand in the radial direction by the combustion gas.

Claims

1. A gas generator for an air bag, comprising:

a housing provided with a gas discharge port, the housing having a top plate, a bottom plate, and a cylindrical wall provided between the top plate and the bottom plate;

cylindrical filter means, provided inside the housing, for at least one of purifying and cooling combustion gas generated by combustion of gas generating agents, at least one end of the filter means having an inclining end surface such that a height of the filter means decreases as a distance from a central axis of the filter means in a radial direction thereof increases, an outer peripheral surface of the filter means and an inner surface of the cylindrical wall defining a plenum; and

a supporting portion formed inside the housing and having an inclining surface substantially parallel to the inclining end surface of the filter means, the supporting portion engaging with the inclining end surface such that the plenum is maintained even when the filter means is urged to expand in the radial direction by the combustion gas.

2. A gas generator for an air bag according to claim 1, wherein the supporting portion is an inner surface of the housing substantially parallel to the inclining end surface of the filter means.

3. A gas generator for an air bag according to claim 1, wherein the supporting portion is a member attached to at least one of the top plate and the bottom plate and having the inclining surface substantially parallel to the inclining end surface of the filter means.

4. A gas generator for an air bag according claim 1, wherein the filter means has inclining end surfaces on upper and lower end thereof, and the housing is provided with corresponding supporting portions.

5. A gas generator for an air bag according to claim 1, further comprising:

a retainer having a circular portion and an outer peripheral wall extending from a periphery of the circular portion, the circular portion extending between one end of the filter means and an inner surface of the housing opposing the one end of the filter and an inner surface of the outer peripheral wall opposing the outer peripheral surface of the filter means.

6. A gas generator for an air bag according to claim 1, wherein said cylindrical filter means is formed by a metal wire.

7. A gas generator for an air bag according to claim 1,

wherein said cylindrical filter means extends between the diffuser shell and the closure shell, and the combustion gas is prevented from flowing between the inclining end surface and said inclining surface by a urging the inclining end surface towards said supporting portion due as the cylindrical filter means expands in the radial direction thereof due to the pressure generated by the combustion gas.

8. A method of preventing combustion gas generated in a gas generator housing for an air bag from by-passing in an end portion of a cylindrical filter means, for at least one of purifying and cooling the combustion gas, disposed inside a gas generator housing, comprising:

providing at least one end of the filter means with an inclining end surface such that a height of the filter means decreases as a distance from a central axis of the filter means in a radial direction thereof increases;

providing a plenum defined by an outer peripheral surface of the filter means and an outer peripheral wall of the housing; and

providing a supporting portion formed inside the housing having an inclining surface substantially parallel to the inclining end surface of the filter means; and

engaging the inclining surface of the supporting portion and the inclining end surface of the filter means such that the plenum is maintained even when the filter means is urged to expand in the radial direction by the-combustion gas.

9. The method according to claim 8, wherein the step of providing at least one end of the filter means with an inclining end surface includes the step of,

providing the inclining end surface on each of the upper and lower end surfaces of the filter means.

10. The method according to claim 8, wherein said step of providing the supporting portion further includes,

providing the inclining surface of the supporting portion by inclining a portion of the housing.

11. The method according to claim 8, wherein said step of providing the supporting portion further includes,

providing a member attached to the housing and having the inclining surface substantially parallel to the inclining end surface of the filter means.

12. The method of claim 8, wherein said step of providing the cylindrical filter means further includes,

providing the inclining end surface in each of the upper and lower end surface of the cylindrical filter means.

13. The method of claim 8, further comprising:

providing, in the gas generator housing, a retainer having an circular portion and an outer peripheral wall extending from a peripheral of the circular portion, the circular portion extending between one end of the filter means and an inner surface of the opposing the housing opposing the filter means.

14. An air bag apparatus, comprising:

a gas generator for an air bag, including,

a housing provided with a gas discharge port, the housing having a top plate, a bottom plate, and a cylindrical wall provided between the top plate and the bottom plate,

cylindrical filter means, provided inside the housing, for at least one of purifying and cooling combustion gas generated by combustion of gas generating agents, at least one end of the filter means having an inclining end surface such that a height of the filter means decreases as a distance from a central axis of the filter means in a radial direction thereof increases, an outer peripheral surface of the filter means and an inner surface of the cylindrical wall defining a plenum, and

a supporting portion formed inside the housing and having an inclining surface substantially parallel to the inclining end surface the filter means, the supporting portion engaging with the inclining end surface such that the plenum is maintained even when the filter means is urged to expand in the radial direction by the combustion gas;

an impact sensor for sensing an impact to actuate the gas generator;

an air bag inflated by introducing thereinto a gas generated by the gas generator; and

a module case for accommodating the air bag.