Composite treatment with LiPO3

• US 6,492,061 B1
• Filed: 04/06/2000
• Issued: 12/10/2002
• Est. Priority Date: 04/07/1999
• Status: Expired due to Term

• Current Assignee: Avestor (Bolloré SE), Bathium Canada Inc. (Bolloré SE), Johnson Matthey Public Limited Company
• Original Assignee: Minnesota Mining and Manufacturing Co (3M Company), Hydro-Quebec (Province of Québec)
• Inventors: Besner, Simon, Hovington, Pierre, Magnan, Jean-François, Gauthier, Michel, Armand, Michel
• Primary Examiner(s): KALAFUT, STEPHEN J
• Application Number:
  US09/544,134
• Time in Patent Office: 978 Days
• Field of Search: 429/212, 429/217, 429/232
• US Class Current: 429/212
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/0565 Polymeric materials, e.g. gel-type or solid-type
• CPC Class Codes: H01M 4/364 as mixtures
• CPC Class Codes: H01M 4/485 of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy H01M4/505, H01M4/525 take precedence
• CPC Class Codes: H01M 4/62 Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
• CPC Class Codes: H01M 4/622 being polymers
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present invention concerns a lithium electrochemical generator including at least one composite electrode comprising an active material and a first and second solid electrolytes non-homogeneously distributed into the composite. The first solid electrolyte is of mineral nature, vitreous or partly vitreous, and is a specific conductor of lithium ions, and is preferably localized on the surface of the particles of active materials of the electrode. The second solid electrolyte is organic, comprises a dry or gelified polymer electrolyte conducting ions surrounding the dispersed solid phases and acts as a deformable binder, preferably elastomeritically, of the composite in contact also with the collector and the separator electrolyte of the generator. A thin layer of the first electrolyte wets and coats at least a part of the surface of the active material particles to protect the coated surface of passivation or degradation reactions induced by the second electrolyte, and to maintain a good quality of ionic and electronic exchanges between the active material of the electrode and the other components of the composite, the first electrolyte being impermeable to the components of the second electrolyte.

Claims

1. An electrochemical generator comprising a cathode and an anode wherein at least one of which is a composite electrode comprising an active material, a current collector, and at least a first and a second solid electrolyte in the composite, at least one of the first and the second electrolyte comprising at least one dispersed electronic conduction additive;

the first electrolyte being a mineral solid conductor, the second electrolyte being solid and organic;

wherein a layer of the first electrolyte coats at least part of the surface of the particles of the active material, to protect the coated surface of the particles from passivation or degradation reactions, and to maintain the quality of ionic and electronic exchanges between the active material of the composite electrode and other components of the composite electrode, the first electrolyte being impermeable to the second electrolyte.

2. A generator according to claim 1 wherein the first electrolyte is a lithium ion conductor.

3. A generator according to claim 1 which is a lithium electrochemical generator.

4. A generator according to anyone of claim 1 wherein the first electrolyte is vitreous or partially vitreous and conducts lithium or potassium alkaline ions.

5. A generator according to claim 4 wherein the first electrolyte is partially vitreous and comprises alkali metals phosphates or polyphosphates, or mixtures thereof.

6. A generator according to claim 5 wherein the first electrolyte mainly comprises lithium polyphosphate of the formula (LiPO₃)_n wherein n>

3.

7. A generator according to claim 6 wherein (LiPO₃)_n is soluble in water.

8. A generator according to claim 1 wherein the first electrolyte comprises a dispersed electronic conduction additive, and is a mixed ionic and electronic conductor.

9. A generator according to claim 1 wherein the second electrolyte comprises:

a solvating polymer, dry or gelified by a polar aprotic solvent rendered conductive by the addition of a soluble lithium salt or a polyelectrolyte;

or

a gel comprising a solvating polymer, a polar aprotic liquid solvent and a dissolved lithium salt.

10. A generator according to claim 1 wherein the active material is part of the cathode.

11. A generator according to claim 10 wherein the active material comprises a vanadium oxide or mixtures of vanadium oxides.

12. A generator according to claim 1 wherein the active material is used as the anode and comprises oxides, nitrides, carbon, graphites or mixtures thereof operating at a potential lower than 1.6 Volts versus a lithium metal electrode.

13. A generator according to claim 1 wherein the current collector of the composite electrode is coated with a carbon-containing conductive coating comprising an adherent inert binder.

14. A generator according to claim 1 wherein the generator comprises a separator comprising at least one polymer electrolyte.

15. A generator according to claim 1 wherein the anode comprises lithium, a lithium alloy, a carbon or graphite insertion compound.

16. A composite electrode comprising an active material, a current collector, a first mineral solid electrolyte and a second organic electrolyte, at least one of the first and the second electrolyte comprising at least one dispersed electronic conduction additive;

the second electrolyte being in contact with the collector;

wherein the first electrolyte coats at least part of the surface of the active material particles to protect the surface thereof from passivation or degradation reactions, and to maintain a quality of ionic and electronic exchanges between the active material and other components of the composite electrode, the first electrolyte being impermeable to the second electrolyte.

17. An electrode according to claim 16 wherein the second electrolyte comprises a polymer electrolyte dry or gelified.

18. An electrode according to claim 16 wherein the first electrolyte is vitreous or partially vitreous and conducts lithium or potassium alkaline ions.

19. An electrode according to claim 18 wherein the first electrolyte is partially vitreous and comprises alkali metals phosphates or polyphosphates, or alkali metals borates, or mixtures thereof.

20. An electrode according to claim 19 wherein the first electrolyte comprises lithium polyphosphate of the formula (LiPO₃)_n wherein n>

3.

21. An electrode according to claim 20 wherein (LiPO₃)_n is soluble in water.

22. An electrode according to claim 19 wherein the active material comprises a anadium oxide or a mixture of vanadium oxides.

23. A process for manufacturing an electrode according to claim 16 comprising:

a) mixing particles of electrode active material in an aqueous solution of the first mineral electrolyte;

b) drying the solution of step a) to obtain a powder of particles of the active material partially or completely coated with the first mineral electrolyte;

c) mixing the powder obtained in step b) with a second organic electrolyte; and

d) spreading the mixture obtained in c) on a current collector.

24. A process according to claim 23 wherein the aqueous solution comprises an alcohol.

25. A process according to claim 23 wherein the second electrolyte is deformable.

26. A process according to claim 23 wherein the second electrolyte comprises a dry or gelified electrolyte.

27. A process according to claim 23 wherein the first electrolyte is vitreous or partially vitreous and conducts lithium or potassium alkali ions.

28. A process according to claim 27 wherein the first electrolyte is partially vitreous and comprises alkali metals phosphate or polyphosphates, and mixtures thereof.

29. A process according to claim 23 wherein the first electrolyte comprises lithium polyphosphate of the formula (LiPO₃)_n wherein n>

3.

30. A process according to claim 29 wherein (LiPO₃)_n is soluble in water.

31. A process according to claim 23 wherein the active material comprises a vanadium oxide or mixtures of vanadium oxides.