Miniature connector with improved strain relief for an imager assembly

• US 6,494,739 B1
• Filed: 02/07/2001
• Issued: 12/17/2002
• Est. Priority Date: 02/07/2001
• Status: Expired due to Term

• Current Assignee: GE Inspection Technologies LP (General Electric Company)
• Original Assignee: Welch Allyn Incorporated
• Inventors: Johnson, Edward Arthur, Grecco, James Edward, Vivenzio, Robert L., Burdick, Kenneth J.
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): Hammond, Briggitte R.
• Application Number:
  US09/778,296
• Time in Patent Office: 678 Days
• Field of Search: 439/369, 439/579, 439/445, 439/395, 358/473
• US Class Current: 439/579
• CPC Class Codes: H01R 13/5804 comprising a separate cable clamping part H01R13/5841 takes precedence
• CPC Class Codes: H01R 4/5083 using a wedge

Abstract

A miniature wire connector for connecting a transmission cable, defined by a plurality of coaxial cables, to an electronic imager assembly. The connector includes a substantially non-conductive supporting body, and a plurality of grooves formed in the outer surface of the body. At least a portion of each of the grooves includes a layer of conductive plating formed thereon, the grooves retaining at least an axial portion of at least one coaxial cable.

Claims

1. In combination, a wire connector connecting a plurality of coaxial cables to an imager assembly, each coaxial cable comprising a center conductor wire, and an insulative jacket coaxially aligned around the conductor wire, the wire connector comprising:

a substantially non-conductive supporting body; and

a plurality of grooves formed in an outer surface of the supporting body, the grooves retaining at least an axial portion of a coaxial cable, wherein at least a portion of each groove includes a conductive-plating layer, said supporting body including a recess formed in one surface of the supporting body that supports the imager assembly, said recess including at least one pair of substantially parallel attachment lugs for bonding circuit leads from the imager assembly and for fixedly retaining said imager assembly therein.

2. The combination as recited in claim 1, wherein the supporting body includes a through fixturing hole.

3. The combination as recited in claim 1, wherein the layer of conductive plating is metallic.

4. The combination as recited in claim 1, wherein the substantially parallel attachment lugs have at least one bonding surface for bonding to the circuit leads of the imager assembly.

5. The combination as recited in claim 1, wherein the center conductor wire is soldered to both the conductive plating layer and the circuit leads of the imager assembly.

6. The combination as recited in claim 5, further including a transverse groove for grounding conductive shielding coaxially disposed and surrounding the insulator layer which surrounds the center conductor wire.

7. The combination as recited in claim 6, wherein the transverse groove is filled with a conductive material.

8. The combination as recited in claim 7, wherein the conductive shielding is soldered to the transverse groove.

9. A video inspection instrument comprising:

a tubular insertion portion capable of being positioned within a tortuous cavity;

an optical system disposed within the insertion portion;

an imager assembly disposed in relation to the optical system, said imager assembly including a miniature electronic imager having an image recording surface arranged to receive a focused optical signal from the optical system, a transparent window disposed over the image recording surface, and a plurality of fine pitch leads extending between the image recording surface and the transparent window;

a miniature wire connector for connecting a transmission cable to the imager assembly, the transmission cable comprising a plurality of coaxial cables, each of the coaxial cables including a center conductor wire, an electrical insulator coaxially disposed around the center conductor wire, conductive shielding coaxially surrounding the electrical insulator, and an insulative jacket coaxially surrounding the conductive shielding, the wire connector comprising a substantially non-conductive supporting body, a plurality of grooves formed in the outer surface of the supporting body, the grooves retaining at least an axial portion of at least one coaxial cable wire, wherein at least a portion of each of the grooves includes a formed layer of conductive plating and a recess formed in an upper surface of the supporting body, the recess being formed on a distal surface of the supporting body and including at least one pair of substantially parallel attachment lugs for fixedly retaining the imager assembly within said recess; and

a plurality of electronic components for operating the miniature electronic imager, wherein at least a portion of the electronic components are substantially planarly disposed in relation to the optical system, thereby providing a compact assembly.

10. In combination, a wire connector providing strain relief to at least one transmission cable interconnected to a TAB imager assembly, the at least one transmission cable comprising a plurality of coaxial cables, the coaxial cables each comprising a center conductor wire, an electrical insulator around the center conductor wire, conductive shielding surrounding the insulator, and an insulative jacket around the braiding , the connector comprising:

a substantially non-conducting supporting body;

a recess defined in the supporting body fixedly retaining said imager assembly on a first end surface thereof; and

a plurality of grooves disposed along exterior surfaces of the supporting body, each of the grooves having an electrically conductive portion that retain at least a portion of at least one coaxial cable wire.

11. The combination as recited in claim 10, wherein the substantially non-conducting supporting body includes at least one socket for receiving at least one center conductor of at least one coaxial cable.

12. The combination as recited in claim 11, wherein the substantially non-conducting supporting body includes a plurality of sockets.

13. The combination as recited in claim 12, wherein the retaining means allows axial adjustment of a lens cell with respect to the first end surface relative to the imaging assembly.

14. A miniature wire connector connecting a transmission cable to a TAB imager assembly, the transmission cable comprising a plurality of coaxial cables, the coaxial cables each comprising a center conductor wire, an electrical insulator around the center conductor wire, conductive shielding surrounding the insulator, and an insulative jacket around the braiding, the connector comprising:

a substantially non-conducting center-conductor termination plate;

retaining means defined in the center-conductor termination plate for retaining said TAB imager assembly;

a plurality of grooves disposed along exterior surfaces of the center-conductor termination plate, each of the grooves having an electrically conductive portion for retaining at least one center conductor wire of at least one individual coaxial cable;

a shield termination plate adjacent to said center-conductor termination plate; and

a plurality of adjacent grooves disposed along exterior surfaces of the shield termination plate for retaining a portion of the at least one coaxial cable.

15. The miniature wire connector as recited in claim 14, further comprising an insulating spacer plate positioned between the substantially non-conducting center-conductor termination plate and the shield termination plate.

16. The miniature wire connector as recited in claim 14, each of the adjacent grooves having an electrically conductive portion for retaining at least a portion of at least one conductive shielding, each of the adjacent grooves being electrically connected to a ground via a grounding pin connected between the substantially non-conducting center-conductor termination plate and the shield termination plate.

17. The miniature wire connector as recited in claim 16, wherein a surface of the shield termination plate has at least one grounding bus thereon for terminating the conductive shielding of the coaxial cables.

18. A videoized instrument system comprising:

a video instrument having an insertion portion capable of placement within a cavity;

a lens system mounted in the distal end of the insertion portion;

a fiber optic bundle having a plurality of light emitting ends disposed in proximity to the distal end of the insertion portion,

said lens system being arranged for focusing an image of a target onto

an imager assembly, said imager assembly including;

a transparent window mounted over a miniature video imaging element,

a first set of imager leads passing outwardly from between the miniature video imaging element and the transparent window to one side of the package and a second set of imager leads passing outwardly from between the miniature video imaging element and the window to the other side of the unit;

a miniature wire connector for connecting a transmission cable to said imager assembly, the transmission cable comprising a plurality of coaxial cables, each coaxial cable comprising a center conductor wire, an electrical insulator around the center conductor wire, conductive shielding surrounding the insulator, and an insulative jacket around the shielding, the wire connector comprising a substantially non-conductive supporting body, a plurality of grooves formed in the outer surface of the body, the grooves retaining at least an axial portion of at least one coaxial cable wire, wherein at least a portion of each of the grooves includes a layer of conductive plating formed thereon, and a recess formed in an upper surface of the supporting body, the recess being formed on a distal surface of the supporting body and including at least one pair of substantially parallel attachment lugs for fixedly retaining the imager package within said recess; and

supporting means for supporting at least some of the electronic components within the insertion portion.