Microvalve for electronically controlled transmission

• US 6,494,804 B1
• Filed: 06/20/2000
• Issued: 12/17/2002
• Est. Priority Date: 06/20/2000
• Status: Expired due to Term

• Current Assignee: Kelsey-Hayes Co. (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: Kelsey-Hayes Co. (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Hunnicutt, Harry A., Fuller, Edward Nelson
• Primary Examiner(s): Estremsky, Sherry
• Assistant Examiner(s): Lewis, Tisha D.
• Application Number:
  US09/602,151
• Time in Patent Office: 910 Days
• Field of Search: 475/127, 475/140, 475/141, 475/156, 475/128, 475/138, 137/457, 137/625.6
• US Class Current: 475/127
• CPC Class Codes: F15C 5/00 Manufacture of fluid circuit elements; Manufacture of assemblages of such elements integrated circuits
• CPC Class Codes: F16H 61/0251 Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
• CPC Class Codes: F16K 2099/0076 using electrical discharge machining [EDM], milling or drilling
• CPC Class Codes: F16K 2099/008 Multi-layer fabrications
• CPC Class Codes: F16K 99/0001 Microvalves microdevices B81B1/00; manufacture or treatment of devices or systems in or on a substrate B81C1/00; microfluidic structures B01L3/5027; micropumps F04B19/006
• CPC Class Codes: F16K 99/0011 Gate valves or sliding valves
• CPC Class Codes: F16K 99/0036 operated by temperature variations
• CPC Class Codes: F16K 99/0042 Electric operating means therefor
• CPC Class Codes: F16K 99/0059 actuated by a pilot fluid
• CPC Class Codes: Y10T 137/86582 Pilot-actuated

Abstract

A microvalve device for controlling fluid flow in a fluid circuit. The microvalve device comprises a body having a cavity formed therein. An electronically controlled automatic transmission, comprising of an input shaft; an output shaft; a plurality of gears providing driving connection between the input shaft and the output shaft; one of a hydraulically operated brake band and a hydraulically operated clutch which is operable to effect a change in the gear reduction provided by the gears between the input shaft and the output shaft; a source of pressurized hydraulic fluid; and a microvalve device selectively operable to control passage of pressurized hydraulic fluid from the source to the one of a hydraulically operated brake band and a hydraulically operated clutch to operate the one of a hydraulically operated brake band and a hydraulically operated clutch.

Claims

1. An electronically controlled automatic transmission, comprising:

an input shaft;

an output shaft;

a plurality of gears providing driving connection between said input shaft and said output shaft;

one of a hydraulically operated brake band and a hydraulically operated clutch which is operable to effect a change in the gear reduction provided by said gears between said input shaft and said output shaft;

a source of pressurized hydraulic fluid; and

a microvalve device selectively operable to control passage of pressurized hydraulic fluid from said source to said one of a hydraulically operated brake band and a hydraulically operated clutch to operate said one of a hydraulically operated brake band and a hydraulically operated clutch, wherein said microvalve device includes a micro-machined pilot valve and a micro-machined pilot-operated valve controlled by the operation of said pilot valve.

2. The automatic transmission of claim 1, wherein said pilot-operated valve is movable between a pressure increase position, a pressure maintain position, and a pressure decrease position to control passage of pressurized fluid from said source to said one of a hydraulically operated brake band and a hydraulically operated clutch.

3. An electronically controlled automatic transmission, comprising:

an input shaft;

an output shaft;

a plurality of gears providing driving connection between said input shaft and said output shaft;

at least one hydraulically operated component which is operable to effect a change in the gear reduction provided by said gears between said input shaft and said output shaft;

a source of pressurized hydraulic fluid; and

a microvalve device selectively operable to control passage of pressurized hydraulic fluid from said source to said hydraulically operated component, said microvalve device including a microvalve having an outlet in fluid communication with said hydraulically operated component, said microvalve being operable to control passage of pressurized hydraulic fluid from said source to said hydraulically operated component, said microvalve device further including a MEMS pressure detector for generating a signal indicative of a pressure of said fluid at said outlet, wherein said microvalve is a pilot operated valve, said electronically controlled automatic transmission further including a microvalve acting as a pilot valve for controlling the operation of said microvalve.

4. The electronically controlled automatic transmission of claim 3, wherein said pressure detector is fixed to said microvalve.

5. The electronically controlled automatic transmission of claim 3, further comprising a second hydraulically operated component, said second hydraulically operated component being in fluid communication with a second microvalve device for controlling the operation of said second hydraulically operated component, said second microvalve device and said microvalve device being mounted on a common substrate.

6. The electronically controlled automatic transmission of claim 3, wherein said pilot valve is thermally actuated.

7. The electronically controlled automatic transmission of claim 5, further comprising an Electronic Control Unit controlling the operation of said microvalve device and said second microvalve device, said Electronic Control Unit being mounted on said common substrate.

8. The electronically controlled automatic transmission of claim 6, wherein said pilot valve includes an actuator having a plurality of rib which thermally expand when heated by passing an electrical current therethrough to position a microvalve movable between a pressure increase position, a pressure maintain position, and a pressure decrease position to control passage of pressurized fluid from said source to said pilot operated valve.

9. A microvalve device for controlling fluid pressure in an electrically controlled automatic transmission comprising:

a valve body defining an inlet adapted to be connected to a source of pressurized fluid in an automatic transmission and defining an outlet adapted to be connected in fluid communication with a hydraulically operated component of the automatic transmission, said valve body further defining a pilot valve inlet adapted to be connected to the source of pressurized fluid and a fluid passage;

a pilot operated valve disposed between said inlet and said outlet, said pilot operated valve having a first position permitting pressurized hydraulic fluid to pass from said inlet to said outlet, and a second position preventing pressurized hydraulic fluid to pass from said inlet to said outlet, said pilot operated valve having a control face in fluid communication with said fluid passage, said pilot operated valve being operated between said first and second positions according to the pressure in said fluid passage; and

a pilot valve disposed in said passage, said pilot valve being operable between a first position in which pressurized fluid is prevented from passing from said pilot valve inlet to said passage and a second position in which pressurized fluid is permitted to pass from said pilot valve inlet to said passage to increase pressure in said passage.

10. The microvalve device of claim 9, wherein said valve body further defines an pilot valve outlet port adapted to be connected to a low pressure reservoir of the automatic transmission, an orifice in said fluid passage between said pilot valve inlet and said pilot valve outlet port, and a second fluid passage providing the fluid communication between said fluid passage and said control face of said pilot operated valve, said second fluid passage being connected to said fluid passage.

11. The microvalve device of claim 9 further including a pressure divider circuit within said fluid passage.

12. The microvalve device of claim 9, further including a pressure detector generating a signal indicative of pressure at said outlet.

13. The microvalve device of claim 10, wherein said orifice is disposed in said fluid passage between said pilot valve and said pilot valve outlet port.

14. The microvalve device of claim 13, wherein said second fluid passage is connected to said fluid passage between said pilot valve and said orifice.

15. The microvalve device of claim 14, wherein said pilot operated valve has an elongated body with a pair of oppositely disposed arms extending perpendicularly at a first end of said body so that the pilot operated valve is generally T-shaped, said control face being an axial end face of said body at said first end of said body.

16. The microvalve device of claim 11, wherein said pressure divider circuit controls pressure applied to said control face according to the formula $P_2=P_1$

(A12A12+A22)

where

P₁=supply pressure to said pressure divider circuit;

P₂=control pressure directed to said control face;

A₁=opening area of an upstream orifice of said pressure divider circuit; and

A₂=opening area of a downstream orifice of said pressure dividing circuit.

17. The microvalve device of claim 12, wherein said pressure detector is a MEMS strain gauge bonded to an outer surface of said valve body.

18. The microvalve device of claim 12, further including an Electronic Control Unit producing an electrical signal for controlling the position of said pilot valve, said signal indicative of pressure at solid outlet being provided to said Electronic Control Unit for closed loop control of said microvalve device.

19. The microvalve device of claim 18, wherein said Electronic Control Unit and said valve body are mounted on a common substrate.

20. A microvalve device for controlling fluid pressure, comprising:

a microvalve valve body defining an inlet adapted to be connected to a source of pressurized fluid and defining an outlet adapted to be connected in fluid communication with a hydraulically operated component, said valve body further defining a pilot valve inlet adapted to be connected to the source of pressurized fluid and defining a fluid passage;

a pilot operated microvalve disposed between said inlet and said outlet, said pilot operated microvalve having a first position permitting pressurized hydraulic fluid to pass from said inlet to said outlet, and a second position preventing pressurized hydraulic fluid to pass from said inlet to said outlet, said pilot operated microvalve having a control face in fluid communication with said fluid passage, said pilot operated microvalve being operated between said first and second positions according to the pressure in said fluid passage; and

a pilot microvalve disposed in said fluid passage, said pilot microvalve being operable between a first position in which pressurized fluid is prevented from passing from said pilot microvalve inlet to said fluid passage and a second position in which pressurized fluid is permitted to pass from said pilot microvalve inlet to said fluid passage to increase pressure in said fluid passage.