Safety saw for cutting soft materials

• US 6,497,046 B1
• Filed: 09/18/1998
• Issued: 12/24/2002
• Est. Priority Date: 09/18/1998
• Status: Expired due to Term

• Current Assignee: Pumpkin Masters Incorporated
• Original Assignee: Pumpkin Limited (Rauch Acquisition Corp.)
• Inventors: Bardeen, John P., Bardeen, Kea L., Brown, Barry P.
• Primary Examiner(s): PAYER, HWEI SIU CHOU
• Application Number:
  US09/156,986
• Time in Patent Office: 1,558 Days
• Field of Search: 301/44, 305/17, 305/25, 303/35, 303/24, 303/22, 303/42, 838/36--46, 838/53, D 7/97, D 7/107
• US Class Current: 30/517
• CPC Class Codes: B23D 51/01 characterised by the handle
• CPC Class Codes: B23D 61/121 Types of set; Variable teeth, e.g. variable in height or gullet depth; Varying pitch; Details of gullet
• CPC Class Codes: B23D 61/123 Details of saw blade body

Abstract

A safety saw may be used by a child and includes a handle and a forwardly extending blade. The handle has a first portion, a second portion and a waisted portion between the first and second portions. The minimum diameter of the waisted portion is no more than fifty percent (50%) of the maximum diameter of the second end portion. Preferably, the first and second portions have equal radii. The blade has teeth only on one lateral edge, and a distal tip extends forwardly along the longitudinal axis of the blade to a rounded end. The distal tip has a length at least twice the width of a tooth, and it is devoid of any teeth. The leading edge of each tooth is perpendicular to the longitudinal axis while the trailing edge is oblique to the longitudinal axis at an angle of about 50° to 60°. The height and width of the teeth may be the same; alternatively, the width may be twice the height.

Claims

1. A safety saw adapted to be grasped by a child'"'"'s hand for use in cutting soft materials, comprising:

(a) a handle having a central longitudinal axis and including a first end portion which has a first end surface and an opposite second end portion which has a second end surface; and

(b) a blade secured at a proximal blade end portion to the second end portion of said handle and projecting oppositely of the first end portion along the longitudinal axis in a forward direction to terminate in a distal blade tip, said blade including a plurality of saw teeth disposed along a first lateral edge thereof and having a second lateral edge opposite the first lateral edge, said distal tip formed as a linear extension of the blade along the longitudinal axis such that said blade has saw teeth only on the first lateral edge between the second end surface and said distal tip portion with said distal tip being devoid of saw teeth, each said saw tooth having a forwardly oriented leading tooth edge and a rearwardly trailing tooth edge opposite the leading tooth edge, each said leading tooth edge oriented at an angle of about 90°

with respect to the longitudinal axis and said trailing tooth edge oriented obliquely with respect to the longitudinal axis, each said saw tooth having a tooth width and a tooth height, said distal tip portion having a tip length that is about twice the tooth width.

2. A safety saw according to claim 1 wherein the tooth height is about one-half the tooth width.

3. A safety saw according to claim 1 wherein said distal tip portion has a rounded tip end formed at a radius of curvature (r₃) of about 0.050 inch (0.125 cm).

4. A safety saw according to claim 1 wherein said blade has a blade width that is about twice the tooth height.

5. A safety saw adapted to be grasped by a child'"'"'s hand for use in cutting soft materials, comprising:

(a) a handle having a central longitudinal axis and including a first end portion which has a first end surface oriented transversely to the longitudinal axis and an opposite second end portion which has a second end surface oriented transversely to the longitudinal axis said first end portion having a first maximum diameter and said second end portion having a second maximum diameter, and a central waisted portion disposed between said first and second end portions, said waisted portion having a minimum diameter that is no more than fifty percent (50%) of the second maximum diameter; and

(b) a blade secured at a proximal blade end portion to the second end portion of said handle and projecting oppositely of the first end portion forwardly along the longitudinal axis to terminate in a distal blade tip, said blade provided with a plurality of saw teeth.

6. A safety saw according to claim 5 wherein said waisted portion is located closer to the second end surface than to the first end surface.

7. A safety saw according to claim 5 wherein the minimum diameter is about 0.5 inch (1.27 cm).

8. A safety saw according to claim 5 wherein said first surface is convex and formed at a radius of curvature (r₁) of about 0.5 inch (1.27 cm).

9. A safety saw according to claim 8 wherein said waisted portion is formed at a radius of curvature (r₂) relative to the central longitudinal axis of about 1.5 inch (3.8 cm).

10. A safety saw according to claim 5 wherein the first and second diameters are equal.

11. A safety saw according to claim 5 wherein said saw teeth are located along a first lateral edge of said blade, said blade having a second lateral edge opposite said first lateral edge, said blade having a blade width (w₁) as measured between the first and second lateral edges thereof.

12. A safety saw according to claim 11 wherein each said saw tooth has a base extending along the first lateral edge, a vertex opposite said base, a forwardly oriented leading tooth edge and a rearwardly oriented trailing tooth edge opposite said leading tooth edge, said base defining a tooth width (w₂), each said saw tooth having a tooth height (h₁) measured for the base to the vertex thereof.

13. A safety saw according to claim 12 wherein the tooth width is about equal to the tooth height.

14. A safety saw according to claim 12 wherein said leading edge is oriented at an angle (a₁) that is perpendicular to the central longitudinal axis.

15. A safety saw according to claim 14 wherein each said trailing tooth edge is oriented at an acute angle (a₂) of about 50°

to 60°

with respect to the central longitudinal axis.

16. A safety saw according to claim 12 wherein said distal tip is a linear extension of said blade along the longitudinal axis thereof and is devoid of said saw teeth and extends for a tip length (l₁) that is at least twice the tooth width.

17. A safety saw according to claim 12 wherein the blade width is greater than the tooth height.

18. A safety saw according to claim 5 wherein said blade has a shank portion that is molded integrally with said handle.

19. A safety saw according to claim 18 wherein said shank portion has a shank width (W₃) that is equal to a sum of the tooth height and the blade width.