Power source containing rechargeable batteries

• US 6,498,406 B1
• Filed: 01/28/2000
• Issued: 12/24/2002
• Est. Priority Date: 01/29/1999
• Status: Expired due to Fees

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Osaki, Kazuo, Høriuchi, Tatsuhito, Takasaki, Yoshiharu
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): RIOS CUEVAS, ROBERTO JOSE
• Application Number:
  US09/493,096
• Time in Patent Office: 1,061 Days
• Field of Search: 307/150, 429/71, 429/99, 429/120, 429/27, 429/34, 429/82, 429/83, 429/62, 429/148, 429/26, 320/107, 320/15, 320/30, 320/48, 320/150, 361/690, 361/692, 361/695, 361/694
• US Class Current: 307/150
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/005 the electric storage means
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 2260/56 Temperature prediction, e.g. for pre-cooling
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6566 Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers H01M10/6565 takes precedence
• CPC Class Codes: H01M 50/107 having curved cross-section, e.g. round or elliptic H01M50/103, H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/242 adapted for protecting batteries against vibrations, collision impact or swelling
• CPC Class Codes: H01M 50/291 characterised by their shape
• CPC Class Codes: H01M 50/569 Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals battery terminal connectors with integrated measuring arrangements G01R31/364
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A power source is provided with a holder-case housing a plurality of slender power modules. Cooling-air passes through on the surfaces of power modules by passing air through the holder-case. An air-duct is formed in the holder-case and intermediate air-inlets are opened in a central portion of the air-duct. A plurality of rows of power modules housed in the holder-case are cooled by the air inhaled from the intermediate air-inlets.

Claims

1. A power source comprising:

a plurality of power modules; and

a holding case, said power modules being arranged in a parallel manner in said holding case, said holding case including;

a main inlet port on a first side of said holding case;

an outlet port on a second side of said holding case;

an air duct formed in said holding case between said inlet port and said outlet port so as to allow air to pass through said holding case to cool said power modules;

a plurality of intermediate air inlets arranged along said air duct so as to allow air to enter into said air duct between said main inlet port and said outlet port; and

a plurality of air-direction controlling protrusions extending from an inside surface of said holding case, each of said air-direction controlling protrusions having an end edge extending into a gap formed between adjacent power modules in said holding case, each of at least some of said air-direction controlling protrusions having one of said intermediate air inlets formed along said end edge thereof.

2. The power source of claim 1, wherein each of said at least some of said air-direction controlling protrusions have one of said intermediate air inlets formed at a leeward side of said end edge thereof.

3. The power source of claim 1, wherein each of said at least some of said air-direction controlling protrusions have one of said intermediate air inlets formed at said end edge thereof.

4. The power source of claim 1, wherein said holding case comprises:

a first side cover casing;

a second side cover casing, said air-direction controlling protrusions being formed on an inside surface of said first side cover casing and said second side cover casing; and

an intermediate casing arranged between said first side casing and said second side casing.

5. The power source of claim 4, wherein each of said first side cover casing and said second side cover casing has holder ribs formed on an inside surface thereof, and said intermediate casing has holder ribs on opposite surfaces thereof, wherein said first side cover casing, said second side cover casing, and said intermediate casing are arranged so as to sandwich and retain said power modules between said holder ribs.

6. The power source of claim 5, wherein said first side cover casing, said second side cover casing, and said intermediate casing are arranged such that said holder ribs divide said air duct into a plurality of air duct rows.

7. The power source of claim 5, further comprising a shock absorbing gasket between each of said holder ribs and said power modules.

8. The power source of claim 1, further comprising a cooling fan having an inlet side connected to said outlet port of said holding case so as to generate a flow of air through said air duct to cool said power modules.

9. The power source of claim 1, further comprising a power source box accommodating said holding case such that an outer air duct is formed between said power source box and said holding case, said intermediate air inlets located so as to communicate with said outer air duct.

10. The power source of claim 1, further comprising a plurality of holding cases vertically layered so as to form an intermediate air duct between said holding cases, said intermediate air inlets of at least some of said holding cases communicating with said intermediate air duct.

11. The power source of claim 1, wherein said power modules comprise one of nickel-hydrogen batteries, nickel-cadmium batteries, and lithium-ion rechargeable batteries.