Rotational angle detector using linear converter

• US 6,498,479 B1
• Filed: 09/21/2000
• Issued: 12/24/2002
• Est. Priority Date: 10/27/1999
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kubota, Takamitsu, Hamaoka, Takashi
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): Aurora, Reena
• Application Number:
  US09/666,562
• Time in Patent Office: 824 Days
• Field of Search: 324/207.2, 324/207.12, 324/207.21, 324/207-3-2, 324/166, 324/173-174
• US Class Current: 324/207.2
• CPC Class Codes: G01B 7/30 for measuring angles or tapers; for testing the alignment of axes
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06

Abstract

The rotational angle of a rotatable object (such as the throttle valve of an automobile engine) is accurately detected by a rotational angle detector having a magnetic sensor placed in a magnetic field, the direction of which varies according to the rotational angle. The magnetic sensor generates an output that varies sinusoidally according to rotational angle. The sinusoidal output is converted into a signal that is proportional to the rotational angle under arc-sine or arc-cosine transformation. The converted signal correctly represents the rotational angle in a wide angle range. The sensor element and the circuit for converting the sensor output into the proportional output signal may be built in a single-chip integrated circuit to simplify detector structure.

Claims

1. A rotational angle detector for a rotatable object comprising:

a substantially parallel magnetic field generated by a magnet;

a magnetic sensor element disposed in the substantially parallel magnetic field;

means for causing relative rotation between the magnetic field and the magnetic sensor element;

an analog to digital converter for converting an analog output of the magnetic sensor element to a digital signal;

means for converting the digital signal to a signal linear to a rotational angle of the rotatable object wherein the conversion to the linear signal is performed under arc-sine or arc-cosine transformation;

means for outputting the linear signal as a digital signal; and

means for outputting the linear signal as an analog signal.

2. A rotational angle detector as in claim 1, wherein:

the magnetic sensor element and the means for converting the digital signal to a signal linear to a rotational angle are built in a single-chip integrated circuit.

3. A rotational angle detector as in claim 1, wherein:

the magnetic sensor element and the means for converting the digital signal to a signal linear to a rotational angle are separately built in respective integrated circuits.

4. A rotational angle detector as in claim 1, wherein:

the magnet is connected to the rotatable object so that the magnet rotates together with the rotatable object, while the magnetic sensor element is stationary.

5. A rotational angle detector as in claim 1, wherein:

the linear signal is outputted as a mapped value relative to the analog output.

6. A rotational angle detector as in claim 1, wherein:

the magnet is contained in a cup-shaped rotor core and an opening of the cup-shaped rotor core is covered with a cover housing having a center boss extending into an inside space of the cup-shaped rotor core;

the magnetic sensor element is held in the center boss; and

the magnetic sensor element and a connector pin electrically connected to the magnetic sensor element are integrally molded with resin in the cover housing.

7. A rotational angle detector as in claim 6, wherein:

the rotor core and the magnet are integrally molded with resin forming a rotating body;

the rotating body includes a center bore rotatably coupled with the center boss of the cover housing; and

a rotatable lever to be connected to the rotatable object is also integrally formed with the rotating body.

8. A method for detecting a rotational angle, said method comprising:

causing relative rotation to occur between substantially parallel magnetic field lines and a magnetic sensor to produce an analog signal that varies sinusoidally with respect to rotational angle;

converting said analog sinusoidally varying signal to a corresponding digital signal;

digitally processing said digital signal with an arc-sine or arc-cosine transformation to produce a digital first output signal that varies linearly with respect to rotational angle over a range substantially greater than 90 degrees; and

converting said digital first signal to an analog second output signal that also varies linearly with respect to rotational angle over a range substantially greater than 90 degrees.

9. A method as in claim 8 wherein said digitally processing includes generation of a lookup table value mapping sinusoidally varying input to a linearly varying output.