System and method for generating a noise index for a mechanical system

• US 6,499,002 B1
• Filed: 01/31/2000
• Issued: 12/24/2002
• Est. Priority Date: 02/17/1999
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Lancaster, William E.
• Primary Examiner(s): Hoff, Marc S.
• Assistant Examiner(s): West, Jeffrey R
• Application Number:
  US09/494,244
• Time in Patent Office: 1,058 Days
• Field of Search: 702/111, 702/112, 702/113, 702/116, 702/124, 702/126, 702/182-186, 702/189-191, 702/193-199, 702/56, 702/33-35, 702/66, 702/75, 702/77, 702/78, 736/45--48, 735/72, 735/74, 735/87, 735/89
• US Class Current: 702/191
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01M 13/028 Acoustic or vibration analysis

Abstract

A method and system for generating a noise index for a mechanical system in which noise data is acquired over a predetermined frequency range. A fundamental harmonic frequency is chosen and this fundamental harmonic frequency is used to mark harmonic and sub-harmonic data bins. The amplitude of the harmonic and sub-harmonic data bins are recorded and a plurality of sub-harmonic bins equally offset from the center of each harmonic frequency are averaged and the average is subtracted from the preceding harmonic level. The result is accumulated as harmonic content levels to generate a harmonic index number.

Claims

1. A method of generating a noise index for a mechanical system, comprising:

acquiring noise data of the mechanical system over a predetermined frequency range;

choosing a fundamental harmonic frequency;

using the fundamental harmonic frequency to mark harmonic and sub-harmonic data bins for the acquired noise data and recording the amplitude thereof;

averaging a plurality of sub-harmonic bins equally offset from the center of each harmonic frequency and subtracting the average from the preceding harmonic level;

accumulating the results as harmonic content levels indicative of a condition of said mechanical system; and

generating a harmonic noise index based on the accumulated harmonic content levels.

2. The method according to claim 1, wherein the mechanical system is a generator.

3. The method according to claim 2, wherein the harmonic noise index is indicative of keybar rattle of said generator.

4. The method according to claim 2, wherein noise data is acquired at full turbine load, but less than full generator load.

5. The method according to claim 1, wherein the fundamental harmonic frequency is one or the other of 100 Hz and 120 Hz.

6. The method according to claim 1, wherein the harmonic content levels are odd, even and total and the harmonic noise index is the total of the harmonic content levels.

7. A system for generating a noise index for a mechanical system, said system being configured to:

acquire noise data of the mechanical system over a predetermined frequency range;

use a fundamental harmonic frequency to mark harmonic and sub-harmonic data bins for the acquired noise data and record the amplitude thereof;

average a plurality of sub-harmonic bins equally offset from the center of each harmonic frequency and subtract the average from the preceding harmonic level;

accumulate the results as harmonic content levels indicative of a condition of said mechanical system; and

generate a harmonic noise index based on the accumulated harmonic content levels.

8. The system according to claim 7, wherein said mechanical system is a generator.

9. The system according to claim 8, wherein the harmonic noise index is indicative of keybar rattle of said generator.

10. The system according to claim 8, said system is configured to acquire noise data at full turbine load, but less than full generator load.

11. The system according to claim 7, wherein the fundamental harmonic frequency is one or the other of 100 Hz and 120 Hz.

12. The system according to claim 7, wherein the harmonic content levels are odd, even and total and the harmonic noise index is the total of the harmonic content levels.

13. A computer-readable medium for storing computer-executable instructions for performing steps to generate a noise index for a mechanical system, the steps comprising:

using a fundamental harmonic frequency to mark harmonic and sub-harmonic data bins for noise data acquired from the mechanical system and recording the amplitude thereof;

averaging a plurality of sub-harmonic bins equally offset from the center of each harmonic frequency and subtracting the average from the preceding harmonic level;

accumulating the results as harmonic content levels indicative of a condition of said mechanical system; and

generating a harmonic noise index based on the accumulated harmonic content levels.

14. The computer-readable medium according to claim 13, wherein the mechanical system is a generator.

15. The computer-readable medium according to claim 14, wherein the harmonic noise index is indicative keybar rattle said generator.

16. The computer-readable medium according to claim 14, wherein noise data is acquired at full turbine load, but less than full generator load.

17. The computer-readable medium according to claim 13, wherein the fundamental harmonic frequency is one or the other of 100 Hz and 120 Hz.

18. The computer-readable medium according to claim 13, wherein the harmonic content levels are odd, even and total and the harmonic noise index is the total of the harmonic content levels.

19. A system for generating a noise index for a mechanical system, said system comprising:

a data acquisition system for acquiring noise data of the mechanical system; and

a data processing system for using a fundamental harmonic frequency to mark harmonic and sub-harmonic data bins for noise data acquired from the mechanical system and recording the amplitude thereof;

averaging a plurality of sub-harmonic bins equally offset from the center of each harmonic frequency and subtracting the average from the preceding harmonic level;

accumulating the results as harmonic content levels indicative of a condition of said mechanical system; and

generating a harmonic noise index based on the accumulated harmonic content levels.

20. The system according to claim 19, wherein the data acquisition system and the data processing system are implemented as an application specific integrated circuit (ASIC).

21. The system according to claim 19, wherein the data acquisition system communicates the acquired noise data to the data processing system over a communication link.

22. The system according to claim 19, wherein the data acquisition system communicates the acquired noise data to the data processing system over the Internet.