Fiber optic cable having water blocking and flame retardant properties

• US 6,501,887 B1
• Filed: 08/30/2000
• Issued: 12/31/2002
• Est. Priority Date: 08/30/2000
• Status: Expired due to Fees

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Cable Systems LLC (Corning Incorporated)
• Inventors: Nave, Samuel D., Dameron, Jimmy B., Bringuier, Anne G.
• Primary Examiner(s): NGUYEN, KHIEM M
• Application Number:
  US09/651,787
• Time in Patent Office: 853 Days
• Field of Search: 439/109-114, 439/100-108
• US Class Current: 385/109
• CPC Class Codes: G02B 6/4436 Heat resistant
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence

Abstract

A fiber optic cable having both water blocking and flame retardant properties that is particularly useful for indoor or indoor/outdoor applications. In one embodiment, the fiber optic cable includes at least one buffer tube, at least one optical fiber disposed within the buffer tube, a composite tape surrounding the buffer tube that comprises a layer formed of an inherently flame retardant material and at least one coating a water swellable material, and a jacket surrounding the composite tape. The fiber optic cable can also include a water blocking element disposed within the buffer tube. The water swellable coatings of the composite tape and the water blocking element within the buffer tube therefore inhibit water migration along the length of the cable, while the flame retardant layer of the composite tape provides fire resistance. In another aspect, a dry fiber optic cable that includes a buffer tube comprised of an inherently flame retardant material, at least one optical fiber disposed within the buffer tube, a first tape comprised of a water swellable material that at least partially surrounds the at least one optical fiber, at least one roving extending lengthwise along the buffer tube and having a coating comprised of a water swellable material, and a jacket surrounding the buffer tube and the at least one roving. As such, the buffer tube provides flame retardant properties, while the first tape and the water swellable coating of the at least one roving inhibit water migration along the length of the cable.

Claims

1. A fiber optic cable comprising:

at least one buffer tube;

at least one optical fiber disposed within said buffer tube;

a composite tape surrounding said buffer tube, said composite tape comprising a layer formed of an inherently flame retardant material and having first and second opposed surfaces, said composite tape also comprising radially inner and outer layers of water swellable material disposed on said flame retardant layer; and

a jacket surrounding said composite tape, wherein said water swellable coating of said composite tape inhibits water migration between said jacket and said buffer tube.

2. A fiber optic cable according to claim 1 wherein said water swellable material is a substance, coating, or particles attached to the flame retardant layer.

3. A fiber optic cable according to claim 1 wherein said flame retardant layer is comprised of an inherently flame retardant material selected from the group consisting of synthetic mica, natural mica, glass, polyimide, and aramid.

4. A fiber optic cable according to claim 1 further comprising a filling compound disposed within said buffer tube and surrounding said at least one optical fiber.

5. A fiber optic cable according to claim 1 further comprising a tape comprised of a water swellable material that at least partially surrounds said at least one optical fiber for inhibiting water migration through said buffer tube.

6. A fiber optic cable according to claim 1 further comprising at least one roving extending lengthwise along said buffer tube.

7. A fiber optic cable according to claim 6 wherein said at least one roving comprises a plurality of fiberglass strands.

8. A fiber optic cable comprising:

at least one buffer tube;

at least one optical fiber disposed within said buffer tube;

a composite tape surrounding said buffer tube, said composite tape comprising a layer formed of an inherently flame retardant material and having first and second opposed surfaces comprising radially inner and outer layers of water swellable material disposed on said flame retardant layer; and

a jacket surrounding said composite tape, a layer of rovings being disposed between said tube and said jacket.

9. A fiber optic cable according to claim 8 wherein said composite tape comprises a layer of refractory or polymeric material.

10. A fiber optic cable according to claim 8 wherein said flame retardant layer is comprised of an inherently flame retardant material selected from the group consisting of synthetic mica, natural mica, glass, polyimide and aramid.

11. A fiber optic cable according to claim 9 further comprising a second layer of rovings disposed between said jacket and said tube.

12. A fiber optic cable according to claim 11 wherein said at least one of said rovings comprises a plurality of fiberglass strands.