Metering pulse transducer

• US 6,502,468 B1
• Filed: 12/27/1999
• Issued: 01/07/2003
• Est. Priority Date: 12/27/1999
• Status: Expired due to Fees

• Current Assignee: Badger Meter Incorporated
• Original Assignee: Badger Meter Incorporated
• Inventors: Thornborough, Ray J.
• Primary Examiner(s): Fuller, Benjamin R.
• Assistant Examiner(s): Martir, Lilybett
• Application Number:
  US09/472,105
• Time in Patent Office: 1,107 Days
• Field of Search: 738/617.8, 307/106, 310/181, 310/68.B
• US Class Current: 73/861.78
• CPC Class Codes: G01D 4/00 Tariff metering apparatus in taximeters G07B13/00; apparatus actuated by coins, cards or the like with meter-controlled dispensing of liquid, gas, or electricity G07F15/00
• CPC Class Codes: G01F 1/075 with magnetic or electromagnetic coupling to the indicating device
• CPC Class Codes: G01F 1/115 with magnetic or electromagnetic coupling to the indicating device
• CPC Class Codes: G01F 15/063 using electrical means
• CPC Class Codes: G01F 15/075 using electrically-operated integrating means
• CPC Class Codes: G01P 3/481 of pulse signals
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/30 Smart metering, e.g. specially adapted for remote reading

Abstract

A metering pulse transducer for utility meters, including meters for water, gas and electric service, includes a rotor (20) with five magnetically switchable elements (22-26) spaced around the axis of rotation (21), a sensing coil (27) disposed around the rotor (20), and two permanent magnets (29, 30) disposed diametrically across the rotor (20) and positioned with equal and opposite polarity such that their magnetic fields (51, 52) extend laterally to reach the path of travel (53) of the magnetically switchable elements (22-26), such that when the rotor is rotated, electric pulses are generated as a result of the magnetically switchable elements (22-26) passing the permanent magnets (29, 30). A rotor (20) having five switchable magnetic elements (22-26) disposed seventy-two degrees (72°) apart generates ten pulses per revolution of the rotor (20). The rotor (20) can be used to directly drive a “least significant digit” analog meter dial, or it may be connected to a meter register drive train (36, 37), or may be used in a turbine-type meter (70).

Claims

1. A pulse transducer, comprising:

a rotor having an axis of rotation and having a plurality of magnetically switchable elements spaced around the axis and movable along a path of travel around the axis, each of said magnetically switchable elements having at least four magnetic states;

a sensor disposed adjacent said rotor for carrying magnetically produced electrical pulses;

two magnets disposed adjacent said sensor to produce magnetic fields of opposite polarity along the path of travel for the plurality of magnetically switchable elements; and

wherein as said rotor is rotated, said two magnets cause each of said magnetic elements to be magnetically switched through the four magnetic states to produce two electrical pulses in the sensor for each of the magnetic elements for each revolution of the rotor.

2. The pulse transducer of claim 1, wherein the plurality of magnetically switchable elements in the rotor includes five magnetically switchable elements, and wherein ten electrical pulses are produced for one revolution of the rotor.

3. The pulse transducer of claim 2, wherein the plurality of magnetically switchable elements are equally and angularly spaced around the axis of rotation.

4. The pulse transducer of claim 1, wherein each magnetically switchable element in the rotor has a core which is magnetically switchable between two polarity states and a shell which surrounds the core and is magnetically switchable between two polarity states to provide four magnetic states for each magnetically switchable element.

5. The pulse transducer of claim 1, wherein the plurality of magnetically switchable elements are equally and angularly spaced around the axis of rotation.

6. The pulse transducer of claim 1, wherein the two magnets are stationary.

7. The pulse transducer of claim 6, wherein the two magnets are positioned diametrically across the rotor.

8. The pulse transducer of claim 1, wherein the two magnets are positioned diametrically across the rotor.

9. The pulse transducer of claim 1, wherein the sensor includes a coil of wire encircling the rotor.

10. The pulse transducer of claim 9, further comprising a carrier encircling the rotor on which the coil of wire is carried.

11. The pulse transducer of claim 1, wherein the two magnets are permanent magnets.

12. The pulse transducer of claim 1, wherein the rotor is coupled to a dial hand that rotates around a dial face having decimal numbers.

13. The pulse transducer of claim 1, wherein the rotor is coupled to a plurality of odometer number wheel through a drive mechanism.

14. The pulse transducer of claim 1, wherein the rotor of the pulse transducer is driven through a magnetic pickup that is magnetically coupled to rotation of a corresponding magnetic driver in a flow meter.

15. The pulse transducer of claim 14, wherein the rotor is coupled through a gearing arrangement to the magnetic pickup for response to a flow meter, and wherein said gearing arrangement also couples said magnetic pickup to an odometer in a meter register.