Pipe coupler and method of coupling

• US 6,502,865 B1
• Filed: 08/09/2000
• Issued: 01/07/2003
• Est. Priority Date: 08/09/2000
• Status: Expired due to Term

• Current Assignee: Dymanic Air Inc.
• Original Assignee: Dynamic Air Incorporated
• Inventors: Steele, James R.
• Primary Examiner(s): Browne, Lynne H.
• Assistant Examiner(s): Dunwoody, Aaron M
• Application Number:
  US09/635,284
• Time in Patent Office: 881 Days
• Field of Search: 285/110, 285/111, 285/112, 285/104, 285/105, 285/337, 285/419, 285/373, 285/367
• US Class Current: 285/112
• CPC Class Codes: F16L 17/04 with longitudinally split or divided sleeve
• CPC Class Codes: Y10T 29/5367 Coupling to conduit

Abstract

A method of connecting pipes in a fluid-tight end-to-end relationship and a universal pipe coupler that maintain the pipe ends proximate one another as the coupler simultaneously aligns the ends of the pipes and draws the pipes into a fluid tight sealing relationship with the universal pipe coupler colorable with frictional engaging collars or fixedly engaging collars to hold the pipe in position.

Claims

1. A non-surface destructive pipe coupler comprising:

a first collar for securing to a joinable end of a first pipe without disrupting a cylindrical surface of the first pipe;

a second collar for securing to a joinable end of a second pipe without disrupting a cylindrical surface of the second pipe;

a first coupling member, said first coupling member having a pipe alignment surface thereon, said first coupling member having a collar engaging leg thereon, said first coupling member having a sealing trough therein;

a second coupling member, said second coupling member having a pipe alignment surface thereon, said second coupling member having a collar engaging leg thereon, said second coupling member having a sealing trough therein, at least one of said coupling members extending circumferentially slightly less than half way around said first pipe and said second pipe to create a gap between the coupling members when the coupling members are in a coupled condition; and

a resilient annular seal, said annular seal having a central seal and lateral legs on each side of said central seal, said annular seal larger than a recess formed by said sealing trough of said first coupling member and said second coupling member so that when said first and second coupling member are drawn together said annular seal is squeezed into a fluid-tight seal around the joinable end of said first pipe and the joinable end of said second pipe to thereby provide a fluid-tight seal therearound with said first collar engaging leg restrained from axial displacement by said first collar and said second collar engaging leg restrained from axial displacement by said second collar of said first member to thereby maintain said first pipe and said second pipe in axial position.

2. The coupler of claim 1 wherein the resilient annular seal includes at least one blow-out stop made of a rigid material extending circumferentially across the gap between the coupling members to provide a high pressure reinforcement of said resilient annular seal.

3. The coupler of claim 2 wherein the resilient annular seal and the lateral legs are generally triangular shaped.

4. The coupler of claim 3 wherein each of said coupling member pipe alignment surfaces have a radius of curvature substantially the same as a radius of curvature of the first pipe to be joined in end-to-end relationship with the second pipe.

5. The coupler of claim 4 including a flange on each of said coupling members.

6. The coupler of claim 5 wherein at least two bolts extend through each of said flanges on said coupling member.

7. The coupler of claim 1 wherein the first collar is frictional secured to the first pipe by compressively squeezing the first collar with said first collar engaging leg and the second collar is frictionally secured to the second pipe by compressively squeezing the second collar with said second collar engaging leg.

8. The coupler of claim 1 wherein the first collar is fixedly secured to the first pipe and the second collar is fixedly secured to the second pipe.

9. A method of joining a first pipe to a second pipe in an end-to-end relationship without disrupting the integrity of the pipe comprising:

placing a first collar in a non-surface disruptive condition a fixed distance proximate a joinable end of the first pipe;

placing a second collar in a non-surface disruptive condition a fixed distance proximate a joinable end of the second pipe;

placing a resilient annular seal over the joinable end of the first pipe and the joinable end of the second pipe;

placing a first coupling member around the first pipe, the second pipe and the resilient annular seal and over the second collar and the first collar with said first coupling member extending circumferentially around a portion of said pipes;

placing a second coupling member around the first pipe, the second pipe and the resilient annular seal and over the second collar and the first collar with said second coupling member extending circumferentially around said pipes to create a gap between the coupling members when the coupling members are in a coupled condition; and

compressively squeezing the first coupling member toward the second coupling member to force the resilient annular seal into a fluid-tight seal around the joinable ends while the first and second coupling members simultaneously force the first pipe and second pipe into coaxial alignment with each other.

10. The method of claim 9 including using a coupling collar alignment guide to position the first collar on the first pipe.

11. The method of claim 10 wherein at least three coupling collar alignment guides are used to position the first collar on the first pipe.

12. The method of claim 9 wherein the first collar and the second collar is welded to said first pipe.

13. The method of claim 9 when the first collar and the second collar are frictionally secured to said second pipe.

14. The method of claim 9 wherein a set of bolts are used to compressively squeeze the first coupling member toward the second coupling member.

26. The method of claim 9 wherein the step of placing a second coupling member around the first pipe, the second pipe and the resilient annular seal and over the second collar and the first collar comprises placing a second coupling member around the first pipe, the second pipe and the resilient annular seal and over the second collar and the first collar with said second coupling member extending circumferentially slightly less than half way around said pipes to create a gap between the coupling members when the coupling members are in a coupled condition.

15. A pipe coupler comprising:

a first coupling member, said first coupling member having a first circumferential pipe alignment surface and a second circumferential pipe alignment surface, said first coupling member having a first collar engaging leg and a second collar engaging leg for maintaining an axial position of said first coupling member, said first coupling member having a sealing trough therein;

a second coupling member, said second coupling member having a first circumferential pipe alignment surface and a second circumferential pipe alignment surface thereon, said pipe alignment surfaces of said first coupling member and said second coupling member having a radius of curvature substantially the same as a radius of curvature of the exterior of a set of pipes to be joined so that when said first coupling member and said second coupling member are brought together the set of pipes to be joined are brought into co-axial alignment with each other, said second coupling member having a first collar engaging leg and a second collar engaging leg for maintaining an axial position of said second coupling member, said second coupling member having a sealing trough therein; and

a resilient annular seal, said resilient annular seal having a relaxed condition wherein the annular seal is larger than a recess formed by said sealing trough of said first coupling member and said sealing trough of said second coupling member so that when said first and second coupling member are drawn together the resilient annular seal is squeezed into a fluid-tight seal while said collar engaging legs maintain the axial position of said first coupling member and said second coupling member.

16. The pipe coupler of claim 15 including a first collar for frictional engaging a first pipe in a non-destructive manner and a second collar for frictional engaging a second pipe in a non-surface destructive manner.

17. A universal pipe coupler comprising:

a first coupling member, said first coupling member having a first circumferential pipe alignment surface, said first coupling member having a first collar engaging leg, said first coupling member having a second circumferential pipe alignment surface thereon, said first coupling member having a second collar engaging leg, said second collar engaging leg forming a retaining collar trough therein;

a second coupling member, said second coupling member having a first circumferential pipe alignment surface, said first coupling member having a first collar engaging leg, said second coupling member having a second circumferential pipe alignment surface with said first coupling member and said second coupling member each having a geometric central axis located in co-axial alignment with each other, said second coupling member having a second collar engaging leg, said second collar engaging leg forming a retaining collar trough;

a first retaining collar, said first retaining collar securable to a first pipe through frictional engagement imparted to said first retaining collar by radially displacement of said first collar engaging leg of said first coupling member and said second coupling member;

a second retaining collar, said second retaining collar securable to a second pipe through frictional engagement imparted to said second retaining collar by radially displacement of said second collar engaging leg so that said first coupling member and said second coupling member can hold the first pipe and the second pipe in an end-to-end aligned relationship; and

a circumferential seal for extending around a junction of said first pipe and said second pipe to prevent leakage of fluid therepast.

18. The universal pipe coupler of claim 17 wherein said first retaining collar includes teeth.

19. The universal pipe coupler of claim 17 wherein said first retaining collar is different from said second retaining collar.

20. The universal pipe coupler of claim 17 wherein said first pipe is a metal pipe and said second pipe is a polymer plastic.

21. The universal pipe coupler of claim 17 wherein said first retaining collar includes deformable circumferential bridges to provide for radial contraction of said first retaining collar in response to a radial force.

22. The universal pipe coupler of claim 17 wherein said first retaining collar includes an inside circumferential edge having radially extending teeth therein.

23. The universal pipe coupler of claim 22 including a resilient member holding said first retaining collar in a radial contractable position in said trough in said first leg.

24. The universal pipe coupler of claim 17 wherein said first retaining collar comprises two substantially semi-circular sections.

25. The universal pipe coupler of claim 17 wherein the second circumferential alignment surface of said first coupling member is located on said second collar engaging leg.