Coil and surface-mounting-type coil component

• US 6,504,463 B1
• Filed: 03/09/2000
• Issued: 01/07/2003
• Est. Priority Date: 03/12/1999
• Status: Active Grant

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Morinaga, Tetsuya, Kato, Hidekazu
• Primary Examiner(s): Donovan, Lincoln
• Assistant Examiner(s): Nguyen, Tuyen T.
• Application Number:
  US09/521,794
• Time in Patent Office: 1,034 Days
• Field of Search: 336/65, 336/83, 336/183, 336/192, 336/200, 336/212, 336/223, 336/232
• US Class Current: 336/83
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 2017/046 helical coil made of flat wire, e.g. with smaller extension of wire cross section in the direction of the longitudinal axis
• CPC Class Codes: H01F 27/027 specially adapted for combination of signal type inductors or transformers with electronic circuits, e.g. mounting on printed circuit boards
• CPC Class Codes: H01F 27/292 Surface mounted devices

Abstract

A surface-mounting-type coil component includes a wound coil, a box-shaped core member, and a core member defining a cover. At two ends of the coil, two extending portions are extended in opposite directions so as to be separated by 180 degrees along a straight line passing through the center of the wound coil. The box-shaped core member includes a recess for accommodating the coil therein. The four corners of the box-shaped core member have been removed. Grooves are formed in a side wall defining the recess at 90 degree intervals. Portions of the two extending portions are accommodated in the grooves, with one end of each extending portion being disposed at a mounting surface of the box-shaped core member so as to be extended outwardly.

Claims

1. A coil comprising:

an edgewise wound portion defined by a flat wire having two major surfaces and edges extending between the two major surfaces that is wound such that the major surfaces of the flat wire extend in a horizontal direction and are stacked on each other in a vertical direction and such that the edges of the flat wire extend in the vertical direction and are substantially flush with and stacked on each other in the vertical direction; and

two extending portions extending from upper and lower portions of the edgewise wound portion, the two extending portions being arranged to extend opposite to each other so as to be separated by an angle of about 180 degrees along a line passing through a center of the edgewise wound portion.

2. A coil according to claim 1, wherein an angle separating the two locations of the edgewise wound portion from which the two extending portions extend and an angle separating the two extending portions are different.

3. A surface-mounting-type coil component, comprising:

a coil including an edgewise wound portion defined by a flat wire having two major surfaces and edges extending between the two major surfaces that is wound such that the major surfaces of the flat wire extend in a horizontal direction and are stacked on each other in a vertical direction and such that the edges of the flat wire extend in the vertical direction and are substantially flush with and stacked on each other in the vertical direction, and two extending portions extending from upper and lower portions of the edgewise wound portion, the two extending portions being arranged to extend opposite to each other so as to be separated by an angle of about 180 degrees along a line passing through a center of the edgewise wound portion; and

a core accommodating the coil therein.

4. A surface-mounting-type coil component according to claim 3, wherein the core comprises a first box-shaped core member having a recess for accommodating the coil therein, and a second core member arranged to cover an opening of the recess of the first box-shaped core member.

5. A surface-mounting-type coil component according to claim 4, wherein the recess is substantially rectangular.

6. A surface-mounting-type coil component according to claim 4, wherein the recess is substantially circular.

7. A surface-mounting-type coil component according to claim 4, wherein the first core member has a substantially box-shaped configuration.

8. A surface-mounting-type coil component according to claim 4, wherein the first box-shaped core member includes grooves for accommodating the extending portions of the coil therein, the grooves being formed in the first box-shaped core member so as to be spaced from each other at approximately 90 degree intervals or at approximately 180 degree intervals.

9. A surface-mounting-type coil component according to claim 4, wherein a corner of the first box-shaped core member is beveled.

10. A surface-mounting-type coil component according to claim 4, wherein the first core member and the second core member are made of a magnetic material.

11. A surface mounting-type coil component according to claim 4, wherein the extending portions are bent along outer side walls of the first core member, and the extending portions define surface-mounting type external electrodes.

12. A surface-mounting-type coil component according to claim 3, wherein at least one of the extending portions includes a first portion that is bent upward at an angle of about 90 degrees and a second portion that is bent at an angle of about 90 degrees relative to the first portion.

13. A surface-mounting-type coil component according to claim 3, wherein the first and second core members are arranged to define a closed magnetic circuit.

14. A surface-mounting-type coil component according to claim 4, the first box-shaped core member Includes four corners that are beveled.

15. A surface-mounting-type coil component according to claim 3, wherein the extending portions include portions which are disposed at a mounting surface of the first core member and are bent to define surface mounting external electrodes.

16. A surface-mounting-type coil component according to claim 3, wherein the first core member is box-shaped and is arranged such that substantially the entire box-shaped core member defines a magnetic circuit.

17. A surface-mounting-type coil component according to claim 3, wherein the core comprises a first core member having a recess for accommodating the coil therein and a second core member arranged to define a lid covering the coil and the first core member, the recess of the first core member has a shape defined by opposing curved lines each having a circumference that is about ¼

th that of a circle and lines tangential to the curved lines.

18. A surface-mounting-type coil component according to claim 17, wherein the first core member includes a substantially cylindrical core portion located at an approximate center of the recess.

19. A surface-mounting-type coil component according to claim 3, wherein the core has one of a substantially octagonal shape, a substantially circular shape, and a substantially rectangular shape.